SICK Modular System Controller MSC800-2300

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Manual for SICK Modular System Controller MSC800-2300

MAINTENANCE RESOURCES

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Documents & Manuals

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Work Order Templates

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Procedures

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Parts

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SICK Modular System Controller MSC800-2300

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Maintenance Plans for SICK Modular System Controller Model MSC800-2300

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Optical Effect Surfaces Cleaning

Preparation

Ensure the system is powered off

Gather cleaning materials (soft cloth, cleaning solution)

Cleaning Process

Inspect sensors for visible contamination

Apply cleaning solution to the soft cloth

Gently wipe the optical effect surfaces of the sensors

Check for any remaining contamination

Post-Cleaning Verification

Run this procedure

Logic Unit Battery Replacement

NOTE: Risk of damage to the MSC800. Repair work on the MSC800 may only be performed by qualified and authorized service personnel from SICK AG.

Battery Replacement

Remove black plastic cover on the logic unit.

Remove the battery from the bracket and replace it with a new type CR2032 (3 V) battery.

Put the black plastic cover back in place.

Battery Disposal

Dispose of the old battery as hazardous waste as per the ROHS directives (Europe).

System Time Reset

Connect the MSC800 to the SOPAS-ET configuration software.

Run this procedure

Power Supply Unit Module Replacement

Safety Precautions

Ensure only qualified and authorized service personnel perform the repair

Comply with standard safety requirements for electrical plants

Power Supply Unit Module Replacement Steps

Switch off the supply voltage to the MSC800

Disconnect and remove all cables from the power supply unit module

Note the assignment of cables to connections

Dismantle the defective power supply unit module from the cabinet of the MSC800

Use a suitable screwdriver to slide the black clip forward on the bottom of the power supply unit module

Run this procedure

Logic Unit Replacement

NOTE: Risk of damage to the MSC800. Repair work on the MSC800 may only be performed by qualified and authorized service personnel from SICK AG.

Removing connecting cables

Switch off the supply voltage to the MSC800

Disconnect all male cable connectors, female cable connectors, and pluggable terminals from the logic unit and pull them out

Replacing the MSC800-0000 logic unit

Remove the memory card (SD 1) with the saved parameter set from the defective logic unit

Insert the memory card into the opening (SD 1) in the new logic unit

Dismantle the defective logic unit from the cabinet of the MSC800

Install the new logic unit into the cabinet of the MSC800 in the reverse order

Run this procedure

Filter Mat Replacement

Preparation

Disconnect the MSC800 from the supply voltage

Ensure the fan wheels are safely shut down

Accessing Filter Mats

Loosen all covers of the air inlet and outlet openings on both sides of the cabinets

Fold covers downwards (maximum 70°)

Removing and Replacing Filter Mats

Release the lock by pulling the blue function logo upwards

Remove used filter mats and replace with new ones

Run this procedure

Parts for SICK Modular System Controller MSC800-2300

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Part Name

Part Number

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175

CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor

6021164

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175