

Turn manuals into instant answers
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

SICK Modular System Controller MSC800-1100
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Logic Unit Battery Replacement
Risk of damage to the MSC800
Confirm that repair work is performed by qualified and authorized service personnel from SICK AG
Battery Replacement
Remove black plastic cover on the logic unit
Remove the battery from the bracket and replace it with a new type CR2032 (3 V) battery
Put the black plastic cover back in place
Battery Disposal
Dispose of the old battery as hazardous waste as per the ROHS directives (Europe)
System Time Reset
Optical Effect Surfaces Cleaning
Preparation
Ensure the system is powered off
Gather cleaning materials (soft cloth, cleaning solution)
Cleaning Process
Inspect the optical effect surfaces for contamination
Gently clean the optical effect surfaces with a soft cloth
Was the contamination removed successfully?
Post-Cleaning Verification
Power on the system
Power Supply Unit Module Replacement
Safety Precautions
Ensure only qualified and authorized service personnel perform the repair
Comply with standard safety requirements for electrical plants
Power Supply Unit Module Replacement Steps
Switch off the supply voltage to the MSC800
Disconnect and remove all cables from the power supply unit module
Note the assignment of cables to connections
Dismantle the defective power supply unit module from the cabinet of the MSC800
Use a suitable screwdriver to slide the black clip forward on the bottom of the power supply unit module
Logic Unit Replacement
NOTE: Risk of damage to the MSC800. Repair work on the MSC800 may only be performed by qualified and authorized service personnel from SICK AG.
Removing connecting cables
Switch off the supply voltage to the MSC800.
Disconnect all male cable connectors, female cable connectors, and pluggable terminals from the logic unit and pull them out.
Replacing the MSC800-0000 logic unit
Remove the memory card (SD 1) with the saved parameter set from the defective logic unit.
Insert the memory card into the opening (SD 1) in the new logic unit.
Dismantle the defective logic unit from the cabinet of the MSC800 by loosening the fixing screw on the left side and pushing the logic unit out to the right.
Install the new logic unit into the cabinet of the MSC800 in the reverse order.
Access the parts list for your equipment in MaintainX.
Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set
2034693
MLG Light Grid (Incl. Connecting Cable And Male Connector)
2041013
CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)
6021166
As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)
6021175
CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor
6021164
Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set
2034693
MLG Light Grid (Incl. Connecting Cable And Male Connector)
2041013
CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)
6021166
As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)
6021175
CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor
6021164
Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set
2034693
MLG Light Grid (Incl. Connecting Cable And Male Connector)
2041013
CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)
6021166
As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)
6021175
CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor
6021164
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