SICK Modular System Controller MSC800-3400

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Manual for SICK Modular System Controller MSC800-3400

MAINTENANCE RESOURCES

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Documents & Manuals

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Work Order Templates

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Procedures

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Parts

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SICK Modular System Controller MSC800-3400

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Maintenance Plans for SICK Modular System Controller Model MSC800-3400

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Filter Mat Replacement

Preparation

Disconnect the MSC800 from the supply voltage

Accessing Filter Mats

Loosen all covers of the air inlet and outlet openings on both sides of the cabinets and fold downwards

Release the lock by pulling the blue function logo in the louvered grills slightly upwards

Filter Mat Replacement

Remove used filter mats

Replace each with a new filter mat

Securing the Covers

Run this procedure

Logic Unit Battery Replacement

Risk Notice

Battery Replacement

Remove black plastic cover on the logic unit.

Remove the battery from the bracket and replace it with a new type CR2032 (3 V) battery.

Put the black plastic cover back in place.

Battery Disposal

Dispose of the old battery as hazardous waste as per the ROHS directives (Europe).

System Time Reset

Connect the MSC800 to the SOPAS-ET configuration software.

Run this procedure

Optical Effect Surfaces Cleaning

Preparation

Ensure the system is powered off

Gather cleaning materials (soft cloth, cleaning solution)

Cleaning Process

Inspect the optical effect surfaces for contamination

Gently clean the optical effect surfaces with a soft cloth

Was the contamination removed successfully?

Post-Cleaning Inspection

Inspect the sensors for any remaining contamination

Run this procedure

Modular System Controller Cleaning

Air Inlet and Outlet Cleaning

Use a soft brush to clear any dust from the air inlet openings on the sides of the cabinets.

Use a soft brush to clear any dust from the air outlet openings on the sides of the cabinets.

Filter Mat Replacement

Check the condition of the filter mats on the air inlet and outlet openings

Replace contaminated or clogged filter mats immediately.

Cooling Efficiency Check

Ensure air inlet and outlet openings are clean for sufficient cooling of power supply units.

Run this procedure

Power Supply Unit Module Replacement

Safety Precautions

Ensure only qualified and authorized service personnel from SICK AG perform the repair work.

Comply with standard safety requirements when working on electrical plants.

Power Supply Unit Module Replacement Steps

Switch off the supply voltage to the MSC800.

Disconnect and remove all cables from the power supply unit module, noting the assignment of cables to connections.

Dismantle the defective power supply unit module from the cabinet of the MSC800 using a suitable screwdriver to slide the black clip forward on the bottom of the module.

Lift the power supply unit module and pull it forward and out of the bracket.

Place the new power supply unit module on the mounting rail of the MSC800 and press down until it audibly engages.

Run this procedure

Parts for SICK Modular System Controller MSC800-3400

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Part Name

Part Number

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

CAN Data Cable, Ø 6.8 mm, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And Open End (Wire Ferrules), IP 65, PVC-Free, 2 x 0.32 mm², 2 x 0.25 mm², 5 m, First ID Sensor On MSC800 (Open End)

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175

CAN Data Cable, Shielded, Twisted Pair, With 5-Pin M12 Female Connector And 5-Pin M12 Male Connector, IP 65, PVC-Free, 1 m, ID Sensor To ID Sensor

6021164

Read Cycle Sensor WL18-3 (Photoelectric Sensor) With Connecting Cable And Mounting Set

2034693

MLG Light Grid (Incl. Connecting Cable And Male Connector)

2041013

6021166

As No. 6021166, But Longer, 2 x 0.32 mm², 2 x 0.25 mm², 10 m, First ID Sensor On MSC800 (Open End)

6021175