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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Mitsubishi Industrial Sewing Machine PLK-G2008H

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Maintenance Plans for Mitsubishi Industrial Sewing Machine Model PLK-G2008H

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Needle Bar Height Adjustment

CAUTION: Please make sure to turn the power switch off before adjusting the sewing machine.

When adjusting the sewing machine with the power switch on, please be careful not to step on the foot switch by mistake.

Please be careful not to be injured by a sharp part such as the needle and the shuttle hook point.

Please make sure to put the safety guards (eye guards, belt guards, link covers, or the others) back on the initial position after the sewing machine adjustment.

The correct height is that the distance from the blade point of the shuttle (No.2) to the upper end of the needle eyelet (No.1) is 2.5 mm when the blade point of the shuttle is aligned with the center of the needle.

To adjust the height of the needle bar:

Loosen screws (No.3).

Adjust the height by moving needle bar (No.4) up and down.

After adjustment has been completed, tighten screws (No.3) firmly.

Run this procedure

Needle to Driver Clearance Adjustment

CAUTION: Please make sure to turn the power switch off before adjusting the sewing machine.

When adjusting the sewing machine with the power switch on, please be careful not to step on the foot switch by mistake.

Please be careful not to be injured by a sharp part such as the needle and the shuttle hook point.

Please make sure to put the safety guards (eye guards, belt guards, link covers, or the others) back on the initial position after the sewing machine adjustment.

Correct clearance between the needle (No.1) and the needle guard of the driver (No.2) has the range of 0 ~ 0.05 mm.

Turn the hand wheel to make the needle bar lowest position.

Remove the V-belt and tilting the sewing machine.

Loosen two screws (No.3) and Bolt (No.4).

Adjust clearance between the convex section of needle (No.1) and the needle guard of the driver, (No.2) to range of 0 ~ 0.05 mm by moving the shuttle driving shaft (No.5) to the left and right.

Run this procedure

Needle to Shuttle Clearance Adjustment

CAUTION: Please make sure to turn the power switch off before adjusting the sewing machine.

When adjusting the sewing machine with the power switch on, please be careful not to step on the foot switch by mistake.

Please be careful not to be injured by a sharp part such as the needle and the shuttle hook point.

Please make sure to put the safety guards (eye guards, belt guards, link covers, or the others) back on the initial position after the sewing machine adjustment.

Correct clearance between the recess in the needle (No.1) and the blade point of the shuttle (No.2) is 0.25 ~ 0.35 mm.

To adjust the needle-to-shuttle clearance, follow the steps below.

Power switch turned off?

Safety guards in initial position?

Clearance between the recess in the needle and the blade point of the shuttle is 0.25 ~ 0.35 mm?

Run this procedure

Oil Waste Disposing

CAUTION: Please make sure to turn the power switch off before cleaning the sewing machine.

CAUTION: Please pay attention to that staining your skin or eyes with oil may cause an inflammation.

Is the waste oil pan full filled in the oil bottle (No.1)?

If the waste oil pan is full filled in the oil bottle (No.1), remove the oil bottle then dispose of the waste oil.

Sign off on the oil waste disposal

Run this procedure

Position Between Needle and Shuttle Adjustment

CAUTION: Please make sure to turn the power switch off before adjusting the sewing machine.

When adjusting the sewing machine with the power switch on, please be careful not to step on the foot switch by mistake.

Please be careful not to be injured by a sharp part such as the needle and the shuttle hook point.

Please make sure to put the safety guards (eye guards, belt guards, link covers, or the others) back on the initial position after the sewing machine adjustment.

Turn the hand wheel to make the needle bar ascend 5 mm from its lowest position. At this time, blade point (No.2) should be aligned with the center of the needle (No.1).

The distance from the upper surface of the throat plate to the lower end of the needle bar should be 26.5 mm.

Remove the cover of the arm top.

Loosen screw (No.5).

Loosen screw (No.6), and adjust so that marker dot (No.3) engraved on the eccentric cam of the vertical rod is aligned with marker line (No.4) engraved on the main shaft.

Run this procedure