

The Miller Engine Driven Welder/Generator Fusion 160 is a versatile and reliable asset designed for welding and power generation. This robust model combines efficiency and portability, making it ideal for various industrial applications. With its durable construction and advanced features, the Fusion 160 ensures high performance in demanding environments.
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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Miller Engine Driven Welder/Generator Fusion 160
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Integrate maintenance plans directly into your work orders in MaintainX.
50 Hourly Engine Driven Welder/Generator Maintenance
Clean Weld Terminals
Check Air Filter Element (Every 100 Hours)
Replace Air Filter Element (Every 100 Hours)
NOTICE - Do not run engine without air cleaner element or with dirty element.
Inspect foam element. If element is damaged, replace. If element is clogged, wash foam element with soap and water solution. Allow to air dry completely.
Do not wring out foam element, this could cause it to tear.
Oil foam element using clean engine oil.
Squeeze out excess oil. The engine will smoke if excess oil remains.
Clean Cooling System (Every 100 Hours)
500 Hourly Engine Driven Welder/Generator Maintenance
Check Spark Plug Gap (0.030 in.)
Check Slip Rings
Clean Slip Rings
Check Brushes
Replace Brushes
Check Valve Clearance
Replace Air Cleaner Element
NOTICE - Do not run engine without air cleaner element or with dirty element.
Inspect foam element. If element is damaged, replace. If element is clogged, wash foam element with soap and water solution. Allow to air dry completely.
Engine Speed Adjusting
Warning: Only trained personnel should perform this procedure
Engine maintenance label checked
Unplug/remove all loads before adjusting speed
Start engine and run until warm
Set Weld Output Control to Max
Weld/Power Speed Adjustment
Set speed to 3750 RPM
To increase speed, turn screw in (clockwise)
To decrease speed, turn screw out (counterclockwise)
Recoil Starter Replacement
Removing Recoil Starter
List of tools needed
Screws securing starter to blower housing removed
Starter assembly removed
Position of the starter
Installing Starter
Retractable starter installed onto blower housing
Starter handle pulled out until pawls engage in drive cup
Screws tightened securely
8 Hourly Engine Driven Welder/Generator Maintenance
Check Fuel Level
Check Oil Level
Clean Oil, Fuel Spills
Access the parts list for your equipment in MaintainX.
Kohler Pro
290693
Spark Plug
268467
Filter
246110
Filter
268468
Fuse
021718
Kohler Pro
290693
Spark Plug
268467
Filter
246110
Filter
268468
Fuse
021718
Kohler Pro
290693
Spark Plug
268467
Filter
246110
Filter
268468
Fuse
021718
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