

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Mercer Valve Pressure Relief Valve 91-12N23EA7XM
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1 Monthly Gauge Calibration
Warning: This procedure requires trained personnel!
Are two pressure gauges available for testing?
Are the gauges reading identical values within their respective tolerances?
Select the type of the first gauge
Select the type of the second gauge
Does the analog (dial) gauge respond to pressure quickly and give accurate readings?
Are quick pressure increases seen on the digital gauge readings?
Does the test gauge have at least 0.25% accuracy over their full scale?
Is the portion of the gauge used selected so that the tolerance of it is more stringent than the set pressure’s tolerance?
Pressure Relief Valve Lift Checking
Warning: This procedure requires trained personnel with PPE!
PRV placed in arbor press upside down
PRV's set spring has initial tension
Rod placed through the inlet and touches the disk
Rod sized to fit in the inlet base without damaging the seat or touching the side walls of the nozzle insert
The lift is the measurement of the displacement of the disk from the closed position to the mechanical stops at the fully open position
Shaft of the arbor press pressing against the rod sticking out of the valve inlet base
Apply slight force using the arbor press and measure the displacement of the arbor press shaft
This measurement will be the PRV's lift
1 Yearly Pressure Relief Valve Leak Inspection
Warning: This inspection requires trained personnel with PPE!
Set pressure of the valve verified?
Enter the set pressure of the valve
Enter the leak test pressure
Contact Mercer Valve Co., Inc. for proper leak pressure and specification for the valve
Pressure held steady during the test?
Any leakage observed during the test?
If leakage is observed, the valve should be removed for further testing
Select the method used for testing leakage
Pressure Relief Valve Testing With Mobile Test Units
Mobile testing units are similar to offsite testing
The valve is removed from the application
This enables a thorough inspection
Mobile testing units can save time because transporting the valve isn’t necessary
Mobile test units are often not set up to test all types and sizes
The testing equipment on a mobile test unit can vary
Some mobile test units have test stands similar to an offsite test stand, allowing for larger valves to be tested accurately
Other mobile test units are set up only for smaller valves
In each case, the limitations of the test stand should be documented and the test stand should only be used for the sizes and pressure that it is designed for;
Pressure Relief Valve Offsite Testing
Warning: This procedure requires trained personnel with PPE!
Valves removed from the units?
Valves transported to the shop?
Test bench properly assembled?
Volume of pressure
Valve simmer
Pressure losses to the gauges
Supply line pressure
Valves tested and inspected?
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Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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