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Mazak Computer Numerical Control Machine QTN 30

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Mazak Computer Numerical Control Machine QTN 30
Mazak Computer Numerical Control Machine QTN 30

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Manual for Mazak Computer Numerical Control Machine QTN 30

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Mazak Computer Numerical Control Machine QTN 30

Mazak Computer Numerical Control Machine QTN 30

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Maintenance Plans for Mazak Computer Numerical Control Machine Model QTN 30

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1 Daily Chuck Jaws Greasing

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A. It is important to grease the chuck jaws with the specified grease daily. Greasing must be provided correctly and sufficiently. If not done insufficient gripping force, decrease in gripping accuracy, unusual wear, and/or thermal damage may result.

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!DANGER: Insufficient or incorrect greasing affects the chuck gripping force and thus cause the workpiece to come out during machining. The power must be turned off before greasing.

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B. Grease the chuck jaws using the grease nipples provided on the outer periphery of each master jaw. Greasing must be executed at least once each day using a grease gun.

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In cases where high-speed rotation and a large amount of water-soluble coolant oil are used, increase the frequency of greasing according to the particular operating conditions.

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* Recommended grease: Grease for Kitagawa chucks Molycoat EP Grease (manufactured by Dow Corning)

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Notes:

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1. After working, the chuck body and the sliding surfaces must be completely cleaned using an air gun.

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2. Use corrosion-preventive coolant water. Otherwise, the inside of the chuck body may corrode and thus result in deterioration of its gripping force.

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1 Daily Machine Inspection

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1. General: Arranging the machine periphery in order, cleaning the machine and its periphery (especially, the floor).

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2. Headstock:

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- Check the chuck unit and its periphery for chips.

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- Check for secure mounting of the top jaws.

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- Check for smooth chucking/unchucking.

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3. Tailstock:

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- Check the tailstock spindle for chips.

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- Check the tailstock body and tailstock spindle for smooth.

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4. Turret and X-axis:

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1 Monthly Machine Inspection

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1. Headstock:

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- Remove any chips from the coolant collector.

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2. Coolant unit:

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- Check the degree of dirtiness of the coolant and if necessary, replace.

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3. Electrical control cabinet:

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- Check the electrical components for dirt and discoloration and check for loose terminal screws.

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1 Weekly Machine Inspection

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1. Headstock:

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- Grease the chuck unit.

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2. TOOL EYE:

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- Check for sounds of reaction during sensor contact.

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1 Yearly Filter Element Replacement

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1. Replacing the filter element.

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Replace the filter element at least once a year.

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Tool to be used: Allen wrench

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A. Remove the filter case.

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B. Replace the hex socket head screw.

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C. Pull out the baffle. The filter element can be removed.

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D. Replacing the filter element.

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E. Fix the baffle.

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F. Tighten the hex socket head screw.

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Parts for Mazak Computer Numerical Control Machine QTN 30

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Check Valve CV101P-C3A/IHC

G14USA00020

Directional Control Valve D1VW1CNQD70X4696

G16USA00170

Directional Control Valve D1VW20BNQD

G16MPH01200

Directional Control Valve D1VW4CNSP72XB065

G16MPH00250

Filter - Assembly 12AT10B015MML1

G30USA00020

Check Valve CV101P-C3A/IHC

G14USA00020

Directional Control Valve D1VW1CNQD70X4696

G16USA00170

Directional Control Valve D1VW20BNQD

G16MPH01200

Directional Control Valve D1VW4CNSP72XB065

G16MPH00250

Filter - Assembly 12AT10B015MML1

G30USA00020

Check Valve CV101P-C3A/IHC

G14USA00020

Directional Control Valve D1VW1CNQD70X4696

G16USA00170

Directional Control Valve D1VW20BNQD

G16MPH01200

Directional Control Valve D1VW4CNSP72XB065

G16MPH00250

Filter - Assembly 12AT10B015MML1

G30USA00020

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