Komatsu Forklift Trucks FD25TUS-14

Check and adjust fuel injection timing (diesel engine)

Perform this operation to maintain compliance with EPA Diesel Engine Exhaust regulations.

Replace LPG mixer air valve diaphragm, under normal operating conditions.

Replace more often in cold or severe service applications.

Replace O-ring for LPG tank valve.

Sign off on the 2000 hourly forklift trucks maintenance

Change oil in engine oil pan and replace engine oil filter cartridge (gasoline engine)

Drain plug removed and oil drained

Specified amount of Komatsu Forklift engine oil added

Oil level checked with the dipstick

Oil filter cartridge removed with a filter wrench

Filter holder on the engine cleaned

Threads on the holder and the seal on the new filter coated with clean engine oil

Check operation of brake master cylinder

Check for oil leakage in brake master cylinder

Check for damage and wear in brake master cylinder

Check operation of wheel cylinders

Check for oil leakage in wheel cylinders

Check for damage and wear in wheel cylinders

Check for damage and wear in brake drum

CAUTION: If water gets into the electrical system (controller, sensor, connectors, etc.) it will cause malfunctions or operational failure. Do not wash the electrical system with water or high-pressure steam.

1. Turn the starting switch key to the OFF position, then remove the key.

2. Wash each part (1 to 4 parts in the figure at right), following the instructions in the table on the following page.

3. Dry off all wet areas with an air blower.

4. After checking that the washed parts have dried out, insert the starting switch key and turn it to the ON position, make sure that there is no abnormality, and then start operation.;

32.1 REPLACING FUSES AND RELAYS

32.1.1 CHASSIS FUSES (ALL TRUCKS)

Turn the starting switch to the OFF position

Turn the starting switch to the OFF position

Open the cover of the fuse box or relay box and replace the failed component