John Deere Forage Harvesters 7800

Includes all work shown under "Every 10 Operating Hours"

Drain hydraulic oil from oil reservoir and refill system with fresh oil

Change hydraulic oil filter-3-Speed transmission

Change transmission and hydraulic oil filters-ProDrive transmission

Change grease of gear transmission (feed rolls). Thoroughly clean inside of gear transmission prior to refilling

Change IVLOC intake and return filter

Clean mechanical fuel transfer pump

Replace coolant conditioner filter

Perform daily or 10 hour service (refer to this Section and to "Fuel, Lubricants and Capacities")

Avoid unnecessary engine idling.

Watch coolant temperature closely.

If engine oil must be added during break-in, use seasonal viscosity grade oil, meeting specifications given in "Fuel, Lubricants and Capacities" Section.

Check engine air intake system hoses and hose clamps for tightness.

Check drive belts for proper tension and adjust, if necessary.

Includes all work shown under 'Every 10 Operating Hours'.

Tighten rear wheel attaching bolts to 260 N.m (185 lb-ft)-Standard axle.

Tighten rear wheel attaching bolts to 550 N.m (400 lb-ft)-Heavy duty and powered axle.

Tighten steering cylinder attaching screws to 240 N-m (170 lb-ft).

Drain engine oil and fill crankcase with fresh oil.

Check specific gravity of battery electrolyte.

Charge battery and/or top up with distilled water, if necessary.

Check and correct engine oil level

Check and correct coolant level

Inspect intake air piping and intercooler

Change oil of length-of-cut transmission

Change oil of 3-speed or ProDrive transmission

Change oil of differential - powered rear axle

Change oil of reduction gears - powered rear axle

Have John Deere engine valve clearance checked and, if necessary, adjusted by your John Deere dealer in every 2000 hours

Check the fan hub in every 10000 hours

Sign off on the 1000 Hourly Maintenance