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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Ingersoll Rand Compressor R55

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Maintenance Plans for Ingersoll Rand Compressor Model R55

Integrate maintenance plans directly into your work orders in MaintainX.

16000 Hourly / 4 Yearly Coolant Hoses Replacement

Replace Coolant hoses

The flexible hoses that carry coolant through the cooling system may become brittle with age and will require replacement. Replace them as needed or every four years.

1. Depending on the location of the hose, it may contain compressor coolant. It is recommended to drain the coolant into a clean container. Cover the container to prevent contamination. If the coolant is contaminated, replace with new coolant.

2. Remove the hose.

3. Install the new hose and refill the compressor with coolant.

4. Start the compressor, check for leaks and check coolant level. Refill as necessary.

Run this procedure

1 Daily Compressor Check

Check - Connections and hoses for leaks

Check Coolant level

A coolant level sight glass is located on the side of the separator tank. While the compressor is running under load, coolant should always be visible in the sight glass. The normal position is half way. The compressor should be running for at least 40 seconds for this check.

Stop the compressor, ensure the sump pressure is 0 psig and ensure the coolant is still visible in the sight glass.

Adding Coolant

Run the compressor for a minimum of 40 seconds. The coolant level should be visible in the sight glass. If not:

1. Stop the compressor.

2. Isolate the compressor from the external air system.

3. Press the emergency stop to vent the separator tank and airend.

Run this procedure

1 Daily No Loss Drain Trap Maintenance

Checking / Cleaning No Loss Drain Trap (where fitted)

Press the test button on the drain and listen for condensate / air passing through the drain.

Is the drain clogged?

If the drain is clogged, replace the no loss drain valve service module. The service module consists of the lower portion of the drain trap and is not serviceable.

Sign off on the daily no loss drain trap maintenance

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1 Monthly Compressor Maintenance

Inspect Air-cooled sequential cooling system for blockage

Inspect Water-cooled sequential cooling system screens

Inspect Starter box power drive module (PDM) filter element

Analysis Water from water-cooled sequential cooling system

Sign off on the monthly compressor maintenance

Run this procedure

2000 Hourly / 3 Monthly Compressor Maintenance

Inspect Air filter element

Inspect Coolant filter element