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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Ingersoll Rand Air Compressor SSR UP6-40-125

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Maintenance Plans for Ingersoll Rand Air Compressor Model SSR UP6-40-125

Integrate maintenance plans directly into your work orders in MaintainX.

Moisture Separator Maintenance

Isolate the housing from the air supply

Fully depressurize in drain bowl as appropriate

Unscrew bowl and remove

If pressure has not been completely released from the housing, air will escape from the warning hole giving an audible alarm. Screw back bowl and repeat instruction 2 before attempting again.

Check condition of bowl seal and replace if necessary

Clean screw threads

Refit bowl with ’O’ ring seal

Repressurize and check for leaks

If leaks occur they will most probably be from the bowl ’O’ ring. Depressurize housing and remove ’O’ ring as stated above and inspect and clean. Ensure that mating surfaces are clean and then refit ’O’ ring and repressurize.

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Electric Drain Valve Maintenance

Warning: High pressure air can cause injury from flying debris. Ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning.

Close the strainer ball valve completely to isolate it from the air receiver tank.

Press the TEST button on the timer to vent the pressure remaining in the valve. Repeat until all pressure is removed.

Remove the plug from the strainer with a suitable wrench. If you hear air escaping from the cleaning port, STOP IMMEDIATELY and repeat steps 1 and 2.

Remove the stainless steel filter screen and clean it. Remove any debris that may be in the strainer body before replacing the filter screen.

Replace plug and tighten with wrench.

When putting the Electric Drain Valve back into service, press the TEST button to confirm proper function.

Sign off on the Electric Drain Valve Maintenance

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4 Yearly / 16000 Hourly Air Compressor Maintenance

Replace all hoses.

Strip, clean and re–Grease motor bearings of ODP motors.

Replace sealed bearing on IP55 motors.

Fit replacement electrical contactor tips.

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6 Yearly / 16000 Hourly Air Compressor Maintenance

This maintenance procedure is to be performed every 6 years or after every 16000 hours of operation, whichever comes first.

Or as defined by local or national legislation.

Separator tank.

Remove the cover plate and any necessary fittings.

Clean the interior thoroughly.

Inspect all internal surfaces.

Sign off on the air compressor maintenance

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Dryer Maintenance

WARNING: The dryer’s refrigeration system operates in a pressurised shutdown mode. If the compressor stops, the system will contain high pressure refrigerant. The refrigeration system must only be opened by a qualified technician certified in handling refrigerants. Never adjust thermal expansion valve. It has been factory set.

Choose the type of service done

Enter the pressure reading of the refrigeration system

Did the system pass the post-maintenance test?

Enter any issues found during the test

Sign off on the dryer maintenance

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