Hyster-Yale Lift Truck GLP060VXNEA087

WARNING! The lift truck must be put on blocks for some types of maintenance and repairs.

Before removing the mast and drive axle, put blocks under the counterweight so the lift truck cannot fall backward

Before removing the counterweight, put blocks under the mast assembly so the lift truck cannot fall forward

Remove the seal plate for the brake and throttle pedals

Disconnect the engine wiring harness from transmission wiring harness

Disconnect transmission cooling lines

Remove the hydraulic hose between the hydraulic pump and the tank. Put a cap on the tank fitting. Remove the supply line from hydraulic pump to the main control valve

Remove the hydraulic supply (suction) hose between the variable displacement pump and hydraulic tank. Put a cap on the hydraulic tank fitting

The seat belt, hip restraint brackets, seat and mounting. hood, and latches are all part of the operator restraint system. Each item must be checked to make sure it is attached securely, functions correctly, and is in good condition

The seat beit must fasten securely. Make sure the seat belt extends and retracts smoothly and is not frayed or torn. If the seat belt is damaged or does not operate properly, it must be replaced

NOTE: Lift trucks produced after November 2005 are equipped with the Emergency Locking Retractor (ELR) style seat belt

When the ELR style seat belt is properly buckled across the operator, the belt will permit slight operator repositioning without activating the locking mechanism. If the truck tips, travels off a dock, or comes to a sudden stop. the locking mechanism will be activated and hold the operator's lower torso in the seat

A seat belt that is damaged worn or does not operate properly will not provide protection when it is needed

The end of the belt must fasten correctly in the latch

The seat belt must be in good condition. Replace the seat belt if damage or wear is seen

NOTE: The following seat belt operation checks must be performed three times before replacing the seat belt assembly

With the hood closed and in the locked position, pull the seat belt slowly from the retractor assembly. Make sure the seat belt pulls out and retracts smoothly. It the seat belt cannot be pulled from the retractor assembly or the belt will not retract, replace the seat belt assembly

NOTE: There are no throttle pedal and cable adjustments for lift trucks equipped with the GM 2.4L engine. The GM 2.4L engines have an electronic throttle that is self-adjusting and self-calibrating

NOTE: For the Mazda 2007 emission compliant engines and for lift trucks built after January, 2010 and equipped with a Mazda engine, there is only a throttle pedal stop adjustment. The engine has an electronic throttle that is self-adjusting and self calibrating

Remove floor plate and disconnect throttle cable from the bellcrank and engine

Fully depress throttle pedal and verify that the dimension between the bellcrank and cowl plate is 6≤2 mm (0.24 ≤0.08 in.)

If dimension is not correct, adjust ball ends on push rod so that a minimum of 6 mm (0.24 in.) of threaded rod screws into each ball end

Connect throttle cable to bellcrank and engine

With throttle pedal in full up position, adjust throttle cable, using the jam nuts (item #10 in Figure 38) to remove all slack from the cable. Cable should be adjusted to the point where additional adjustment will pull the throttle crank off the idle stop. Tighten jam nuts to 8 to 15 Nem (71 to 133 ibf in)

NOTE: If lift truck is equipped with a Electronic Control Transmission, see the section Calibration Procedures 8000 YRM 1134 for additional adjustment procedures before going onto Step 7

Fully depress pedal and verify that full pedal stroke brings the throttle crank to within 3.0 mm (0.12 in.) of the wide open throttle stop

WARNING! Cleaning solvents can be flammable and toxic and can cause skin irritation. When using cleaning solvents, always follow the solvent manufacturer's recommended safety precautions

WARNING! Compressed air is used for cleaning and drying purposes, or for cleaning restrictions. Wear protective clothing (goggles/shields, gloves, etc.). Make sure the path of the compressed air is away from all personnel to avoid injury

Clean metal parts in solvent. Remove all traces of old lubricant and dirt.

Clean nonmetal parts with warm soapy water and a lint free cloth

After cleaning, dry parts with compressed air. DO NOT dry parts with a cloth.

Sign off on the cleaning procedure

Inspect for loose, burned, missing, cracked or damaged hardware

Inspect all parts for dents, holes, bends, burrs, rust, corrosion or marred finishes

Select the type of defects found

Upload a photo of the defective or damaged parts

Describe the location of the defective or damaged parts

Sign off on the steering column inspection