Hyster-Yale Lift Truck GLP050VXNE084

WARNING! LPG can cause an explosion. DO NOT cause sparks or permit flammable material near the LPG system.

LPG fuel systems disconnected indoors?

Remove the floor mat and floor plate

WARNING! DO NOT remove the radiator cap from the radiator when the engine is hot.

Coolant cooled to ambient temperature?

Open the drain plug or disconnect the bottom radiator hose to drain coolant from radiator and engine

Remove the hood and seat combination and rear side covers

On lift trucks with the GM 2.4L engine, disconnect the ECM from air filter and remove two bolts holding ECM and mounting bracket to air filter, before removing the air filter

If the lift truck has an LPG fuel system, see one of the following Service Manuals to remove the LPG tank and bracket, before removing the coun terweight, and for additional information on the LPG fuel systems

Install a lifting eye in the lift hole of the counter-weight. Connect a crane to the lifting eye and raise the crane until it holds part of the weight of the counterweight. Remove the tow pin and remove the capscrew that holds the counterweight to the frame. Use the crane to lift the counterweight from the lift truck. Put counterweight on the floor so that it has stability and will not fall over. Take care not to damage exhaust or cooling components

Make sure the seals are on the counterweight

Use a crane to install the counterweight on the lift truck. When the counterweight is installed, make sure the hooks on the frame fully engage the coun terweight so it is aligned with the parts of the frame. Install and tighten the M24 x 3 capscrew to 555 Nem (409 Ibf ft)

Install tow pin and roll pin. See Tow Pin, Remove and Install for procedures

If lift truck is equipped with an overhead exhaust system, install the overhead exhaust pipe. See the section Exhaust System Repair for the procedures;

WARNING! Cleaning solvents can be flammable and toxic and can cause skin irritation. When using cleaning solvents, always follow the solvent manufacturer's recommended safety precautions

WARNING! Compressed air is used for cleaning and drying purposes, or for cleaning restrictions. Wear protective clothing (goggles/shields, gloves, etc.). Make sure the path of the compressed air is away from all personnel to avoid injury

Clean metal parts in solvent. Remove all traces of old lubricant and dirt.

Clean nonmetal parts with warm soapy water and a lint free cloth.

After cleaning, dry parts with compressed air. DO NOT dry parts with a cloth.

Sign off on the cleaning procedure

Inspect for loose, burned, missing, cracked or damaged hardware

Inspect all parts for dents, holes, bends, burrs, rust, corrosion or marred finishes

Replace all defective or damaged parts;

Seat belt extends and retracts smoothly

Seat belt is not frayed or torn

Seat belt operation check 1: Pulls out and retracts smoothly

Seat belt operation check 2: Does not pull out when jerked

Seat belt operation check 3: Does not pull out with hood open

Seat rails and latch striker are not loose