Hyster-Yale Lift Truck GLC040SVXNUSE082

Inspect for loose, burned, missing, cracked or damaged hardware

Inspect all parts for dents, holes, bends, burrs, rust, corrosion or marred finishes

Select the type of defective or damaged parts to replace

Sign off on the steering column inspection

Slide seat all the way to the rear of the hood

Use tilt lever and tilt steering column all the way forward

If your truck is equipped with an LPG tank, swing tank off to the side

Raise hood latch on the left, front corner of the hood to unlatch and lift up hood

Remove floor mat and floor plate

Remove capscrews, washers, and left and right rear side covers from frame

For lift truck models GLP/GDP16-18VX, GLP/GDP20SVX (GLP/GDP030-035VX, GLP/GDP040SVX) (D810), remove eight capcrews, eight clip nuts, and left and right step covers from frame

WARNING! Cleaning solvents can be flammable and toxic and can cause skin irritation. When using cleaning solvents, always follow the solvent manufacturer's recommended safety precautions

WARNING! Compressed air is used for cleaning and drying purposes, or for cleaning restrictions. Wear protective clothing (goggles/shields, gloves, etc.). Make sure the path of the compressed air is away from all personnel to avoid injury

Clean metal parts in solvent. Remove all traces of old lubricant and dirt.

Clean nonmetal parts with warm soapy water and a lint free cloth

After cleaning, dry parts with compressed air. DO NOT dry parts with a cloth

Sign off on the cleaning procedure

If lift truck is equipped with an overhead exhaust system, remove the overhead exhaust pipe before removing the counterweight

If lift truck is equipped with an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739 for procedures to remove the overhead exhaust pipe

It lift truck is equipped with a diesel fuel system, see Exhaust System Repair in this manual for procedures to remove the overhead exhaust pipe

If the lift truck has an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739 to remove the LPG tank and bracket, before removing the counterweight, and for additional information on the LPG fuel system

Install a lifting eye in the lift hole of the counter-weight

Connect a crane to the lifting eye and raise the crane until it holds part of the weight of the counterweight. Remove the tow pin and remove the capscrew and washer that hold counterweight to frame. Use crane to lift counterweight from lift truck. Put counterweight on the floor so that it has stability and will not fall over. Take care not to damage exhaust or cooling components

Make sure the seals are on the counterweight

WARNING! The lift truck must be put on blocks for some types of maintenance and repairs.

The removal of the following assemblies will cause large changes in the center of gravity: mast, drive axle, engine, trans-mission, and counterweight.

When the lift truck is put on blocks put additional blocks in the following positions to maintain stability

Before removing the mast and drive axle, put blocks under the counterweight so the lift truck cannot fall backward

Before removing the counterweight, put blocks under the mast assembly so the lift truck cannot fall forward

WARNING! The transmission is heavy. Make sure that any lifting device has enough capacity to lift the weight. The transmission can weigh approximately 84 kg (185 lb)

Remove the seal plate for the brake and throttle pedals

NOTE: When disconnecting wiring harness connectors during removal, tag each connector to aid in connecting wiring harness during installation