Hyster-Yale Lift Truck GLC035VXNUSF082

If lift truck is equipped with an overhead exhaust system, remove the overhead exhaust pipe before removing the counterweight

If lift truck is equipped with an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739 for procedures to remove the overhead exhaust pipe

It lift truck is equipped with a diesel fuel system, see Exhaust System Repair in this manual for procedures to remove the overhead exhaust pipe

If the lift truck has an LPG fuel system, see PSI 2.0L LPG Fuel System 0900YRM1739 to remove the LPG tank and bracket, before removing the counterweight, and for additional information on the LPG fuel system

Install a lifting eye in the lift hole of the counter-weight

Connect a crane to the lifting eye and raise the crane until it holds part of the weight of the counterweight. Remove the tow pin and remove the capscrew and washer that hold counterweight to frame. Use crane to lift counterweight from lift truck. Put counterweight on the floor so that it has stability and will not fall over. Take care not to damage exhaust or cooling components

Make sure the seals are on the counterweight

WARNING! The lift truck must be put on blocks for some types of maintenance and repairs.

The removal of the following assemblies will cause large changes in the center of gravity: mast, drive axle, engine, trans-mission, and counterweight.

When the lift truck is put on blocks put additional blocks in the following positions to maintain stability.

Before removing the mast and drive axle, put blocks under the counterweight so the lift truck cannot fall backward.

Before removing the counterweight, put blocks under the mast assembly so the lift truck cannot fall forward.

WARNING! The transmission is heavy. Make sure that any lifting device has enough capacity to lift the weight. The transmission can weigh approximately 84 kg (185 lb).

Remove the seal plate for the brake and throttle pedals.

NOTE: When disconnecting wiring harness connectors during removal, tag each connector to aid in connecting wiring harness during installation.

WARNING! LPG can cause an explosion. DO NOT cause sparks or permit flammable material near the LPG system.

LPG fuel systems can be disconnected indoors only if the lift truck is at least 8 m (26 ff) from any open flame, motor vehicles, electrical equipments, or ignition source

Shutoff valve on the tank closed and engine run until all fuel is gone and engine stops?

Floor mat and floor plate removed?

WARNING! DO NOT remove the radiator cap from the radiator when the engine is hot.

Coolant cooled to ambient temperature?

Drain pan placed under radiator and radiator cap removed?

CAUTION! Disposal of lubricants and fluids must meet local environmental regulations

WARNING! Cleaning solvents can be flammable and toxic and can cause skin irritation. When using cleaning solvents, always follow the solvent manufacturer's recommended safety precautions

WARNING! Compressed air is used for cleaning and drying purposes, or for cleaning restrictions. Wear protective clothing (goggles/shields, gloves, etc.). Make sure the path of the compressed air is away from all personnel to avoid injury

Clean metal parts in solvent. Remove all traces of old lubricant and dirt.

Clean nonmetal parts with warm soapy water and a lint free cloth

After cleaning, dry parts with compressed air. DO NOT dry parts with a cloth

Sign off on the cleaning procedure

Seat belt extends and retracts smoothly

Seat belt is not frayed or torn

Seat belt operation check 1: Pulls out and retracts smoothly

Seat belt operation check 2: Does not pull from retractor when pulled with a sudden jerk

Seat belt operation check 3: Does not pull from retractor with hood in open position

Seat rails and latch striker are not loose