Hyster-Yale Lift Truck GLC030VXNRAE082

Inspect for loose, burned, missing, cracked or damaged hardware

Inspect all parts for dents, holes, bends, burrs, rust, corrosion or marred finishes

Replace all defective or damaged parts;

Warning: This procedure requires trained personnel with PPE!

Seat belt attached securely and functions correctly

Seat belt extends and retracts smoothly

Seat belt is not frayed or torn

Seat belt operation check 1: Seat belt pulls out and retracts smoothly with the hood closed and locked

Seat belt operation check 2: Seat belt does not pull from the retractor assembly when pulled with a sudden jerk with the hood closed and locked

Seat belt operation check 3: Seat belt does not pull from the retractor assembly with the hood in the open position

WARNING! The lift truck must be put on blocks for some types of maintenance and repairs.

The removal of the following assemblies will cause large changes in the center of gravity: mast, drive axle, engine, trans-mission, and counterweight.

When the lift truck is put on blocks put additional blocks in the following positions to maintain stability

Before removing the mast and drive axle, put blocks under the counterweight so the lift truck cannot fall backward

Before removing the counterweight, put blocks under the mast assembly so the lift truck cannot fall forward

WARNING! The transmission is heavy. Make sure that any lifting device has enough capacity to lift the weight. The transmission can weigh approximately 84 kg (185 lb)

Remove the seal plate for the brake and throttle pedals

Disconnect the engine wiring harness from transmission wiring harness

Slide seat all the way to the rear of the hood

Use tilt lever and tilt steering column all the way forward

If your truck is equipped with an LPG tank, swing tank off to the side

Raise hood latch on the left, front corner of the hood to unlatch and lift up hood

Remove floor mat and floor plate

Remove capscrews, washers, and left and right rear side covers from frame

For lift truck models GLP/GDP16-18VX, GLP/GDP20SVX (GLP/GDP030-035VX, GLP/GDP040SVX) (D810), remove eight capcrews, eight clip nuts, and left and right step covers from frame

WARNING! LPG can cause an explosion. DO NOT cause sparks or permit flammable material near the LPG system.

LPG fuel systems disconnected indoors?

Floor mat and floor plate removed?

WARNING! DO NOT remove the radiator cap from the radiator when the engine is hot.

Coolant cooled to ambient temperature?

Drain pan placed under radiator?

Coolant drained from radiator and engine?