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Gardner Denver

Gardner Denver Rotary Gas Compressor SSU

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Gardner Denver Rotary Gas Compressor SSU
Gardner Denver Rotary Gas Compressor SSU

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Manual for Gardner Denver Rotary Gas Compressor SSU

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Gardner Denver Rotary Gas Compressor SSU

Gardner Denver Rotary Gas Compressor SSU

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Maintenance Plans for Gardner Denver Rotary Gas Compressor Model SSU

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Compressor Pre-Startup Check

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Compressor Oil Check

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Check oil level in the reservoir

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Is the oil level within the operating range during full load and normal pressure?

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Add oil if necessary to reach the top of the operating range

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Ensure the unit is stopped and pressure is released before removing the oil filler plug

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Inspect the intake scrubber for cleanliness and ensure the inlet line is tight and clean

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Check all bolts and cap screws on the coupling for tightness

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Verify piping meets all installation recommendations

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Check wiring diagrams to ensure proper wiring of the unit

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6000 Hourly Compressor Lubricant Change

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Preparation and Safety

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Observe all shutdown and lockout procedures

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Refer to OEM Packager’s instructions for lubricant upgrade

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Draining the System

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Drain oil from compressor and cooler while hot

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Break low points connections and drain oil from pipe runs

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Dump oil from filter and reinstall used filter

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Filling with New Lubricant

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Fill the system with a 50 percent charge of the new lubricant

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Compressor Maintenance

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Intake Scrubber Maintenance

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Monitor intake scrubber condition

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Change intake scrubber element if filter requires service or replacement

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Oil Change

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Change oil according to OEM Packager’s instructions

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Temperature Management

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Ensure provisions are made to prevent reservoir or compressor discharge temperature from dropping below 40° F

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Record current reservoir or compressor discharge temperature

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Is the temperature above 40° F?

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Compressor Oil System Maintenance

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Safety Precautions

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Shut down compressor and relieve system of all pressure

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Disconnect, tag, and lockout power supply to the starter

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System Draining

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Select the draining method

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Is the oil hot before draining?

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System Inspection and Cleaning

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Is the drained oil and/or the oil filter element contaminated with dirt?

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Flush the entire system if contaminated

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Oil Separator Element Maintenance

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Preparation

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Ensure the unit is completely off and that no pressure is in the oil reservoir.

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Disconnect, tag, and lockout power supply to the starter.

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Refer to OEM Packager’s instructions.

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Pressure Differential Gauging

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Measure the pressure differential across the oil separator.

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Is the pressure differential approximately 8 PSI or higher?

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Replace the oil separator element if the pressure differential is 8 PSI or higher.

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Inspection

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