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Fulton Companies

Fulton Companies Hydronic Boiler EDR-1000

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Fulton Companies Hydronic Boiler EDR-1000
Fulton Companies Hydronic Boiler EDR-1000

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Manual for Fulton Companies Hydronic Boiler EDR-1000

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Procedures

Procedures

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Fulton Companies Hydronic Boiler EDR-1000

Fulton Companies Hydronic Boiler EDR-1000

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Maintenance Plans for Fulton Companies Hydronic Boiler Model EDR-1000

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1 Daily Hydronic Boiler Inspection

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WARNING

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Acknowledge understanding of the warning and safety instructions

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Pre-Maintenance Safety Checks

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Ensure electrical supply to the equipment is disconnected

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Label all wires prior to disconnection

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Follow lockout/tagout procedures

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Ensure area is free of combustible materials and other dangers

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Gas Leak Protocol

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Is there a smell of gas?

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1 Yearly Hydronic Boiler Ignition Gap Replacement

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Safety Precautions

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Ensure boiler is off and cooled, with proper lockout - tagout per local codes prior to service and maintenance.

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Use caution when using any cleaning solutions.

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Do not allow dust or dirt to accumulate around the boiler.

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Ignition Electrode Assembly Removal and Replacement

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Remove ignition electrode assembly (ignitor) and check that the insulators are clean.

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Replace with a new ignitor when performing annual maintenance.

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Ignitor Installation

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Verify gap between electrodes is greater than 0.100” (2.54 mm) and less than 0.125” (3.175 mm) using calibrated calipers.

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1 Weekly Hydronic Boiler Maintenance

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Safety Precautions

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Ensure electrical supply to the equipment is disconnected.

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Label all wires prior to disconnection.

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Follow all proper lockout/tagout procedures for service.

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Ensure area is free of any combustible materials and other dangers.

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Gas Leak Protocol

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Do you smell gas?

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If you smell gas

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Do not try to light the appliance.

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Hydronic Boiler Burner Assembly Cleaning

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Safety Precautions

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Ensure boiler is off and cooled, with proper lockout - tagout per local codes prior to service and maintenance.

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Use caution when using any cleaning solutions. Refer to local regulations for proper cleaning solution disposal.

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Do not allow dust or dirt to accumulate around the boiler.

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Disassembly and Cleaning

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Remove power and turn off gas supply. Allow the boiler to cool.

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With the door open, place a ladder in front of the unit.

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Remove wires from ignition assembly.

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Remove ignition assembly.

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1 Yearly Hydronic Boiler Maintenance

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Safety Precautions

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WARNING

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Ensure boiler is off and cooled, with proper lockout - tagout per local codes prior to service and maintenance.

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CAUTION

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Use caution when using any cleaning solutions. Refer to local regulations for proper cleaning solution disposal.

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Do not allow dust or dirt to accumulate around the boiler.

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Preparation

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Prepare the Annual Preventative Maintenance Kit

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Inspection and Replacement

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Parts for Fulton Companies Hydronic Boiler EDR-1000

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Preventative Maintenance Kit

4-50-081000

Flame Rod

2-20-082010

O-Ring

2-12-000236

Burner Gasket

2-12-0001270

Ignitor

2-20-000135

Preventative Maintenance Kit

4-50-081000

Flame Rod

2-20-082010

O-Ring

2-12-000236

Burner Gasket

2-12-0001270

Ignitor

2-20-000135

Preventative Maintenance Kit

4-50-081000

Flame Rod

2-20-082010

O-Ring

2-12-000236

Burner Gasket

2-12-0001270

Ignitor

2-20-000135

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