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Engineered Air

Engineered Air HVAC Unit DJS40/O/MV

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Engineered Air HVAC Unit DJS40/O/MV
Engineered Air HVAC Unit DJS40/O/MV

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Manual for Engineered Air HVAC Unit DJS40/O/MV

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Engineered Air HVAC Unit DJS40/O/MV

Engineered Air HVAC Unit DJS40/O/MV

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Maintenance Plans for Engineered Air HVAC Unit Model DJS40/O/MV

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1 Weekly Dodge Spherical Roller Solid Pillow Block Lubrication

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Lubrication of Dodge Fan Bearings — Spherical Roller Bearing, Solid Pillow Block

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Determine re-lubrication schedule based on shaft diameter and speed (RPM)

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Is the unit operating 24 hours?

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Lubricate with multipurpose roller bearing NLGI No. 2

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Select lubricant brand used

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Re-lubricate while running if safety permits

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Adjust lubrication frequency based on purged grease condition

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Lubricate bearings prior to extended shutdown or storage

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Rotate shaft monthly to aid corrosion protection

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Initial 2 Weeks Set Screw Check

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Set Screws

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Check set screws on fan wheel for looseness

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Check set screws on fan bearings for looseness

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Check set screws on fan pulleys for looseness

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Check set screws on motor pulleys for looseness

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Tighten set screws where required

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1 Yearly Safety Shutoff Valve Testing

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Safety Shutoff Valve Leak Test

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De-energize the control system.

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Close the upstream manual gas valve.

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Connect a ¼” (6mm) tube to the outlet pressure tap on the safety shutoff valve.

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Immerse the opposite end of the ¼” (6mm) tube vertically ½” (13mm) into a clear container of water.

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Count the number of bubbles appearing during a 10 second period.

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Is the bubble rate greater than that noted in the manufacturer's table?

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If the bubble rate is greater than noted in the table, choose the action taken

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If bubble rate is less than noted in the table, remove the ¼” (6mm) tube, reconnect the outlet pressure tap plug.

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Initial Set Screw Check

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Set Screws

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Check set screws for looseness on the shaft

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Tighten set screws where required

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Record any issues found during the check

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Enter torque value for Dodge SC 203-215 series (3/4” shaft)

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Enter torque value for Dodge SC 203-215 series (1”, 1 3/16”, 1 7/16” shaft)

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Enter torque value for Dodge SC 203-215 series (1 11/16” through 2 15/16” shaft)

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Refer to bearing manufacturers’ literature for other types of bearings

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1 Yearly Fan Bearing Lubrication

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Lubrication of Fan Bearings

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Check the type of fan bearings

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Is the bearing rotating slowly during lubrication?

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Is a lithium base lubricant being used?

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Are extended lubrication lines provided?

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Enter the shaft diameter in inches

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Enter the grease quantity used in ounces

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Is the bearing temperature under 120°F (50°C) in a dusty environment?

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Is the bearing temperature under 158°F (70°C) in a clean environment?

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