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Engineered Air

Engineered Air HVAC Unit DJS100/O

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Engineered Air HVAC Unit DJS100/O
Engineered Air HVAC Unit DJS100/O

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Manual for Engineered Air HVAC Unit DJS100/O

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Engineered Air HVAC Unit DJS100/O

Engineered Air HVAC Unit DJS100/O

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Maintenance Plans for Engineered Air HVAC Unit Model DJS100/O

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Initial Set Screw Check

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Set Screws

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Check set screws for looseness on the shaft

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Tighten set screws where required

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Record any issues found during the check

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Enter torque value for Dodge SC 203-215 series (3/4” shaft)

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Enter torque value for Dodge SC 203-215 series (1”, 1 3/16”, 1 7/16” shaft)

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Enter torque value for Dodge SC 203-215 series (1 11/16” through 2 15/16” shaft)

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Refer to bearing manufacturers’ literature for other types of bearings

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Initial 2 Weeks Set Screw Check

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Set Screws

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Check set screws for looseness on the shaft

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Tighten set screws where required

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Record any observations or issues noted during the check

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Refer to Table I for Bearing Setscrew Torques

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2 Yearly Motor Lubrication

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Motor Lubrication

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Refer to motor manufacturer for lubrication recommendations

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Remove grease drain plugs and operate motor for 15 minutes before replacing plugs

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Ensure not to over grease the motor

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Note any severe conditions affecting motor operation

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Select motor lubrication interval based on service hours per day

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6 Monthly Unit Maintenance

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Maintenance

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WARNING — High Voltage and Moving Parts

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Disconnect and lock out power before servicing

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Do not bypass any interlock or safety switches

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Follow cleaning instructions to reduce risk of mold or bacterial growth

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If mold or biological growth is present, describe the cause and corrective actions taken

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Properly remove and dispose of contamination

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Properly clean and sanitize affected area using approved sanitizers

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Label all wires prior to removal when servicing controls or critical components

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1 Monthly Dodge Ball Bearing Pillow Block Lubrication

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Lubrication of Dodge Fan Bearings — Ball Bearing Pillow Block

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Select the shaft diameter and speed (RPM) for lubrication schedule

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Is it safe to re-lubricate while running?

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Re-lubricate while running until some purging occurs at seals, if safe

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Adjust lubrication frequency based on condition of purged grease

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Consider hours of operation, temperature, and surrounding conditions

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Is the operation 24 hours?

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Select the grease used for lubrication

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Lubricate bearings prior to extended shutdown or storage

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