Eaton Eaton Power Circuit Breaker MDN-608 MDN-608

Warning: This procedure requires trained personnel!

Charge the breaker mechanism springs using the charging handle or the motor operator

Close the breaker by applying rated voltage to the spring release accessory and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs again using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Check the state of the pop-out trip indicator. If it is 'out,' then reset it

Press the ON pushbutton to manually close the breaker. If the indicator is 'out,' then reset it

Use the Functional Test Kit to trip the breaker by setting its SELECT TEST switch to INST, then pressing its PUSH TO TEST button. Verify that the trip indicator pop-out button is 'out' and then reset it by pressing the pop-out button. The trip unit then needs to be reset by the Reset/Battery Test pushbutton on the front of the trip unit

Repeat this entire described test procedure three times. Digitrip 520 trip units require power to the trip units to be reset

Upload a photo of the completed test

Charge the breaker mechanism springs either using the charging handle or the motor operator

Press the ON pushbutton to close the breaker manually and verify closing by noting the state of the indicating flag

Charge the breaker mechanism springs either using the charging handle or the motor operator. If using the motor operator, disconnect power to it to prevent automatic recharging

Press the OFF pushbutton to manually open the breaker

Press the ON pushbutton to manually close the breaker. Is the breaker closed?

Press the OFF pushbutton to manually open the breaker. Is the breaker open?

Note: Repeat this entire described test procedure three times

Sign off on the manual operation functional testing

Pre-inspection conditions: Device(Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -. Device(Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

When a circuit breaker experiences a high-level fault or during regularly scheduled maintenance periods, the circuit breaker’s arc chutes and arc chambers should be inspected for any kind of damage or dirt. Be especially alert for signs of significant erosion of the V-shaped plated inside the arc chute.

Arc chutes fit inside the arc chambers and down over the primary contacts. Each arc chute is held in place by either 1 (SB) or 4 (SBSE) top inserted screws.

Remove arc chute screws and all arc chutes from the arc chamber.

Turn each arc chute upside down and visually inspect the inside.

Look for erosion and sooty discoloration on the splitter plates and insulating jacket. If arc chutes show severe signs of erosion or discoloration, replace with a new arc chute.

Note: Because the arc chutes are removed, this is an ideal time to inspect the primary contacts for wear (See Primary Contact Inspection procedure on page 59).

When the inspections are complete, position each arc chute over its respective set of primary contacts, and secure in place with the screw(s) removed earlier.

Torque arc chute screws to 35 to 45 in-lb.

Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -.

Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

2. With breaker removed from cell, verify that the breaker secondary disconnect pins are fully seated and locked into position by lightly pulling on each wire individually.

Note: Do not exceed 1 lb of force or damage to pin or housing may occur.

3. Ensure all pins are straight without bends, corrosion, or show evidence of arcing.

Pre-inspection conditions: Device (Fixed): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: -. Device (Drawout): Position of Poles: Open, Mechanism: Discharged, Device Position in Cassette: Removed.

Note: Using the mating line of the housing halves as a reference guide will assist in this visual inspection.

Remove the arc chutes, look directly down into the arc chamber (Figure 98), and visually inspect each primary contact structure for signs of wear and/or damage.

Use the contact wear indicator to inspect each contact The contact wear indicator is the relative position of the individual contact fingers to a narrow, side-to-side ledge inside the arc chamber The ledge is actually part of the arc chamber When the circuit breaker is closed and the contacts are in good condition, the narrow ledge is covered by the back end of each of the contact fingers (Figure 99) If the back end of any of the contacts are below the ledge, the contact assembly should be replaced.

Once the inspection is complete, be sure to verify the arc chutes are properly replaced as previously described in the Arc Chute Inspection procedure.

WARNING: ARC CHUTES MUST BE SECURED PROPERLY IN PLACE BEFORE A CIRCUIT BREAKER IS INSTALLED IN A CIRCUIT BREAKER COMPARTMENT. FAILURE TO DO THIS COULD RESULT IN EQUIPMENT DAMAGE, BODILY INJURY, OR EVEN DEATH.