The Doosan Generator G290WCU-3C-T3 (D77) is a robust industrial generator designed for reliable power generation. Known for its efficiency and durability, this model is ideal for various applications, ensuring optimal performance in demanding environments. Regular maintenance is essential to maximize its lifespan and efficiency.
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Tensioning Guide
Belt-diagram
C-120 pulleys
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Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Doosan Doosan Generator G290WCU-3C-T3 (D77) G290WCU-3C-T3 (D77)
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Integrate maintenance plans directly into your work orders in MaintainX.
1 Yearly Engine Maintenance
Check Engine Shutdown System Switches (setting)
Engine Radiator
Replenish with a fresh mixture every twelve months
500 Hourly / 3 Monthly Air Cleaner Maintenance
Proper maintenance of the air cleaner provides maximum protection against airborne dust.
Squeeze the rubber valve (precleaner dirt dump periodically to ensure that it is not clogged).
To service the air cleaners, proceed as follows:
Remove filter element.
Inspect air cleaner housing for any condition that might cause a leak and correct as necessary.
Wipe inside of air cleaner housing with a clean, damp cloth to remove any dirt accumulation. This will permit better seal for gasket on filter element.
Install element.
The air cleaner assembly (housing) should be inspected every 3 months or 500 hours for any leakage paths.
Make sure the inlet is free from obstruction.
Initial 20 Hours Alternator Check
Safety Measures
Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.
All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.
Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.
Enter the current operation hours of the machine
All fixing screws on the machine are still tight
The general state of the machine is satisfactory
The various electrical connections in the installation are in good condition
Sign off on the alternator check
250 Hourly / 3 Monthly Engine Maintenance
1. Voltage Selector Door Interlock Switch
• Every three months or 250 operating hours, the interlock switch should be checked. Running with no electric load, open the VOLTAGE SELECTOR door. This will shutdown the engine and trip the main breaker. To reset, close the door.
2. High Containment Fluid Alarm System
• The operation of the high containment fluid alarm system should be checked every 3 months or whenever it appears not to be operating properly.
• The level switch is located at the lower end of a pipe at the bottom of the containment tank.
• Test the switch by unfastening the u-bolts holding the pipe, and then inverting the pipe to allow the switch float to fall.
• The “High Containment Level” LED should illuminate. Replace any defective switch.
• Drain the containment area using the drain plug at either end of the containment basin.;
1 Monthly Engine Maintenance
1. Hoses
• Each month it is recommended that the intake hoses from the air cleaner and all flexible hoses used for water and fuel be inspected for the following:
1) All rubber hose joints and the screw type hose clamps must be tight and the hoses showing no signs of wear, abrasion or deterioration.
2) All flexible hoses must be free of wear, deterioration and vibration abrasion. Routing clamps must be secure and properly mounted.
2. Each month, inspect the radiator exterior for obstructions, dirt and debris. If present, blow water or compressed air containing a non-flammable solvent between the fins in a direction opposite the normal air flow. Should the radiator be clogged internally, reverse flushing, using a commercial product and the supplier’s recommended procedure, may correct the problem.
3. Diagnostic Lamps
• On Keystart models, each month the diagnostic lamps should be tested. With unit shutdown and emergency stop pushed, turn the Engine Start Switch to “START”, or pull the ESTOP to apply power to the controller. All diagnostic lamps should glow; If not, refer to troubleshooting.
4. Diagnostic Trouble Code (DTC) Display
• On models with Electronic (ECU) engines, each month, the DTC display should be tested. When unit is started, the DTC Display should show dashes (---) or a trouble code if there is a fault condition.
Access the parts list for your equipment in MaintainX.
Fuel Water Separator Element
22637904
Air Cleaner Element (Engine) Secondary - Optional
89288989
Protec Eng Fluid - 1 gal
36875938
250 Hour Maintenance Kit (without fluids)
44020253
Air Cleaner Element (Engine) Primary
89288971
Fuel Water Separator Element
22637904
Air Cleaner Element (Engine) Secondary - Optional
89288989
Protec Eng Fluid - 1 gal
36875938
250 Hour Maintenance Kit (without fluids)
44020253
Air Cleaner Element (Engine) Primary
89288971
Fuel Water Separator Element
22637904
Air Cleaner Element (Engine) Secondary - Optional
89288989
Protec Eng Fluid - 1 gal
36875938
250 Hour Maintenance Kit (without fluids)
44020253
Air Cleaner Element (Engine) Primary
89288971
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