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Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

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Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)
Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

The Doosan Generator G240WCU-2C-T3 (D97) is a robust industrial generator designed for reliable power generation. Known for its efficiency and durability, this model is ideal for various applications, ensuring optimal performance in demanding environments. Regular maintenance is essential to maximize its lifespan and operational efficiency.

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Manual for Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

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Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

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Maintenance Plans for Doosan Doosan Generator G240WCU-2C-T3 (D97) Model G240WCU-2C-T3 (D97)

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1 Weekly Engine Check

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1. Tires

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• Weekly check the condition of the tires, and gauge the air pressure. Tires that have cuts or cracks or little tread should be repaired or replaced.

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2. Check Precleaner Dumps.

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3. Check Battery Connections.;

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Initial 20 Hours Alternator Check

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Safety Measures

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Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state.

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All such operations performed on the alternator should be undertaken by personnel with training of electrical and mechanical components.

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Before any intervention on the machine, ensure that it cannot be started by a manual or automatic system and that you have understood the operating principles of the system.

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Enter the current operation hours of the machine

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All fixing screws on the machine are still tight

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The general state of the machine is satisfactory

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The various electrical connections in the installation are in good condition

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Sign off on the alternator check

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6 Monthly Engine Maintenance

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1. Fuel/Water Separator

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• Every six months or 500 hours, or less if fuel is of poor quality or contaminated, replace the bowl elements(s).

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2. Engine Radiator

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• The engine coolant system is normally filled with a 50/50 mixture of water and ethylene glycol.

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• This permanent type anti-freeze contains rust inhibitors and provides protection to -35°F (-37°C). The use of such a mixture is recommended for both summer and winter operation.

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• When using water alone, be sure to add a reputable brand of rust inhibitor to prevent internal corrosion.

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• It is recommended to test the freezing protection of the coolant every six months or prior to freezing temperatures. Replenish with a fresh mixture every twelve months.

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3. Check Control Compartment (Interior).

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4. Drain Fuel Tank.

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250 Hourly / 3 Monthly Engine Maintenance

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1. Voltage Selector Door Interlock Switch

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• Every three months or 250 operating hours, the interlock switch should be checked. Running with no electric load, open the VOLTAGE SELECTOR door. This will shutdown the engine and trip the main breaker. To reset, close the door.

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2. High Containment Fluid Alarm System

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• The operation of the high containment fluid alarm system should be checked every 3 months or whenever it appears not to be operating properly.

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• The level switch is located at the lower end of a pipe at the bottom of the containment tank.

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• Test the switch by unfastening the u-bolts holding the pipe, and then inverting the pipe to allow the switch float to fall.

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• The “High Containment Level” LED should illuminate. Replace any defective switch.

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• Drain the containment area using the drain plug at either end of the containment basin.;

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Voltage Regulator Adjustment

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Ensure all electric loads are disconnected, engine is stopped and main breaker is turned on.

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Voltage Selector Switch set to 277/480V position and VSS door closed and latched

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Voltage POT(P2) on regulator adjusted to full counterclockwise position

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Voltage POT on control panel adjusted to full clockwise position

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Start the unit

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Verify generator frequency

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Voltage Output Monitor switch on the control panel set to L1-L2 position

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Voltage POT(P2) on the regulator adjusted to read 500V on AC voltmeter

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Stability POT(P3) adjusted counter clockwise until the AC volts within ± 1 volt

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Parts for Doosan Doosan Generator G240WCU-2C-T3 (D97) G240WCU-2C-T3 (D97)

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Air Cleaner Element (Engine) Secondary - Optional

22119176

Engine Oil Filter Element

22206148

Fuel Water Separator Element

22969265

500 Hour Maintenance Kit (& Engine fluids fluids)

44016053

Engine Fuel Element

22969257

Air Cleaner Element (Engine) Secondary - Optional

22119176

Engine Oil Filter Element

22206148

Fuel Water Separator Element

22969265

500 Hour Maintenance Kit (& Engine fluids fluids)

44016053

Engine Fuel Element

22969257

Air Cleaner Element (Engine) Secondary - Optional

22119176

Engine Oil Filter Element

22206148

Fuel Water Separator Element

22969265

500 Hour Maintenance Kit (& Engine fluids fluids)

44016053

Engine Fuel Element

22969257

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