Daikin Air Handler CAH003GVAC

Warning: Moving belt and fan can cause severe personal injury or death. Always ensure safety measures are in place.

Is the belt tension at the lowest tension at which the belt does not slip under peak load conditions?

Measure the force applied to the belt tension checker

Does the measured force match the required values?

Is the belt free from foreign material that can cause slippage?

Is the V-drive inspected and adjusted if necessary?

Warning: Do not apply belt dressing. This can damage the belt and cause early failure.

Are the belt and fan guards on plenum fan units always in place?

Check all moving parts for wear

Check bearing collar, sheave, and wheel hub setscrews, sheave capscrews, and bearing hold-down bolts for tightness

Annually check and snug all electrical connections

Inspect for signs of water damage such as corrosion and repair if necessary

Check ground conductor and connection integrity and correct if needed

CAUTION: For safety, stop rotating equipment before lubrication

Did you add one half of the recommended amount of lubricant?

Start bearing, and run for a few minutes

Did you stop the bearing and add the second half of the recommended amount of lubricant?

A temperature rise, sometimes 30°F (1°C) after lubrication is normal

Enter the operating temperature of the bearing

CAUTION: For best results, specific applications should be monitored regularly and lubrication intervals and amounts adjusted accordingly

Did you use a good quality lithium or lithium complex base grease, using mineral oil, conforming to NLGI grade 2 consistency, and an oil viscosity of 455-1135 SUS at 100°F (100-200 cSt at 40°C) for re-lubrication?

Did you ensure the compatibility of the grease?

Adjust motor base forward to release belt tension

Remove the belts for easier adjustment

Loosen, but do not remove both of the locking setscrews A in the outer locking ring by using a hex key or torque wrench with a hex bit

Adjust sheave to desired pitch diameter by turning the outer locking ring, using a spanner wrench or drift inserted into the three holes that are located 120° apart on the ring

Tighten BOTH locking screws A in the outer locking ring before operating the drive. Use a torque wrench and tighten to the value

Replace belts and adjust the motor base to tension the belts properly

Do not loosen any screws other than the two locking screws A in the outer locking ring when adjusting the sheave pitch. Do not operate the drive until the locking screws have been set to the torque specifications

WARNING: Before servicing fans, lock out and tag out all power to the unit. Fans or belts can cause severe personal injury or death

WARNING: Do not open the hinged access door and screw-fastenerd access panels while the unit is operating. Moving parts and strong suction forces can cause severe personal injury or death

Replace the variable pitched motor sheave with a properly sized, fixed sheave

Replace the adjustable sheaves with fixed sheaves

Measure the diameter of the V-belt outer surface where it passes around the sheave (pitch diameter)

Calculate fan speed from the motor nameplate rpm

Sign off on the fan drive maintenance