Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Crown Counterbalance Truck RC5745-40
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Battery Maintenance
- Change Batteries
WHEN YOU INSTALL OR CHANGE BATTERIES:
Flooded Lead Acid Batteries 1. Turn the truck OFF. Check that all controls are in neutral
2. Make certain you use the correct size and weight battery. Never operate a truck that has an underweight or undersize battery installed
3. Use a roller stand to install or remove a battery. Make sure the roller stand is the same height as the rollers in the truck's battery compartment. Also make sure the roller stand is at least as long as your battery
4. Never let anything metal touch the top of the cells
You could cause sparks or do damage to the battery
Use an insulator (such as plywood) when necessary
5. Use an approved spreader bar to place a battery on, or remove it from a stand. Make sure you adjust the spreader bar hooks to fit the battery. Lift and move the battery carefully
Lithium-Ion Battery Maintenance
- Charge a V-Force Lithium-Ion Battey
1. Turn off your truck
2. Plug the charger into the battery charge port
3. Follow the charging instructions for the V-Force lithium-ion battery
Opportunity charge during breaks or whenever the truck is not being used
When opportunity charging is complete or the battery is fully charged, unplug the charger from the battery charge port
BEFORE CHARGING POWER SOURCES:
• Read the instructions for the charger and power source
• Make sure that the charger has the correct voltage and amperage for the power source
1 Daily Truck Test
Test drive in an uncongested area
Hydraulic functions test
Steering ease and smoothness
Slow drive in both directions
Full speed range drive in both forward and reverse
Braking and plugging distances in forward and reverse
Report any issues to your supervisor
Sign off on the daily truck test
1 Daily Truck Check
Battery connector, battery terminals, and battery cables checked for damage
Battery compartment checked for spilled acid (for flooded lead acid batteries)
Water level checked and vent caps are in place (for flooded lead acid batteries)
Battery retainers on both sides of the truck are properly installed
All wheels are in good condition
Both forks are secure and not bent, cracked or badly worn
Lift chains and anchors checked for damage and corrosion
Lift chains are well lubricated
Load backrest is in place
Lead Acid Battery Maintenance
BEFORE CHARGING POWER SOURCES: Read the instructions for the charger and power source. Make sure that the charger has the correct voltage and amperage for the power source. Only charge a power source in an authorized area.
Turn off your truck
Unplug the power source connector from the truck
Follow the charging instructions from the power source manufacturer
When charging is complete, unplug the charger and plug the power source connector into the truck
AVOID DAMAGING THE TRUCK AND BATTERY CHARGER: Make sure that the battery charger is plugged into the battery connector, not the truck connector
AVOID DAMAGING THE BATTERY: Batteries that are not properly maintained will fail prematurely. Always follow the battery manufacturer’s instructions.
Sign off on the battery maintenance
Access the parts list for your equipment in MaintainX.
Safety Checklist
OF-3772
Safety Checklist
OF-3772
Safety Checklist
OF-3772
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
Thousands of companies manage their assets with MaintainX