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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Cat Pumps Plunger Pump 3DNX25GSI
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Integrate maintenance plans directly into your work orders in MaintainX.
1 Daily Plunger Pump Service
Clean Filters. Inspect and clean inlet filters on a regular schedule to avoid flow restriction. Use adequate mesh size for liquid and pump specifications.
Check Oil Level/Quality
Check for Oil Leaks
Check for Water Leaks
Plunger Pump Check
INLET CONDITION CHECK-LIST
Inlet supply exceeds the maximum flow being delivered by the pump
Inlet shut-off valve open and water supply turned on
Temperatures above 130°F are permissible
Add 1/2 PSI inlet pressure per each degree F over 130°F
Avoid closed loop systems especially with high temperature or ultra-high pressure
Inlet supply reservoir sized to provide adequate liquid to accommodate the maximum output of the pump
Adequate baffling in the tank to eliminate air bubbles and turbulence
Diffusers installed on all return lines to the tank
500 Hourly / 3 Monthly Plunger Pump Lubrication
LUBRICATION
Fill crankcase with special CAT PUMP oil per pump specifications [1DX, 2DX, 3DX, 3DNX-8.5 oz.]
DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.
Change initial fill after 50 hours running period.
Thereafter, change oil every 3 months or 500 hour intervals, whichever comes first.
* If other than CAT PUMPS special multi-viscosity ISO68 oil is used, change cycle should be every 300 hours.
Enter the current running hours of the pump
Was the oil changed?
Sign off on the pump lubrication
Initial 50 Hours Oil Change
LUBRICATION
Fill crankcase with special CAT PUMP oil per pump specifications [1DX, 2DX, 3DX, 3DNX-8.5 oz.]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE.
Enter the running hours of the pump
Was the oil changed after 50 hours running period?
Sign off on the oil change
1000 Hourly Plunger Pump Maintenance
Seal Change
Valve Change
Accessories Check
Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately. If no wear at 1500 hours, check again at 2000 hours and each 500 hours until wear is observed. Valves typically require changing every other seal change. Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all effect the life of pump wear parts and service cycle.
Remember to service the regulator/unloader at each seal servicing and check all system accessories and connections before resuming operation.
Sign off on the plunger pump maintenance
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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