Blackmer Internal Gear Pump V2-133

Remove the screws that hold the head to the casing

Remove the head from the pump using either jacking screws or prying bar

WARNING: Protect the idler gear from falling as it may become loose during removal of the head

Remove the idler gear and bushing assembly

Loosen the six (6) mounting fasteners that hold the RBS to the casing or adapter plate. Use provided jacking screws if needed

Carefully remove the rotor/shaft assembly. Threaded screw holes are provided on the end of the rotor for lifting purposes to ease removal

For 55, 133 and 254 size pumps, remove the screws that hold the adapter plate to the casing and remove the adapter plate

For 133, 254 and 423 size pumps, remove the thrust washers from the rotor/shaft assembly and rotor bearing sleeve assembly

V Series pumps must be maintained and kept as clean as possible. This will allow for quick inspection, adjustment and repair work

Frictional wear on internal components of the pump may result in loss of pressure/flow in service due to slip. Pump performance can be improved by adjusting the end play

If a pump is to be stored for more than six (6) months, the pump must be drained prior to storing. A light coat of light oil should be applied to all internal pump parts in order to prevent corrosion.

Operators should also lubricate the fittings and apply grease to the pump shaft, while periodically rotating the pump shaft by hand one (1) complete revolution every 30 days to circulate the oil

Be sure to inspect the fastener torque before putting the pump in service after being stored

Sign off on the pump maintenance

Warning: This maintenance check requires trained personnel with PPE!

Disconnect all flush lines or barrier fluid tubes

Loosen the set screws on the seal collar to free the cartridge seal from the shaft

Remove the two (2) fasteners from the seal gland

Slide the cartridge seal out of the stuffing box

Clean the rotor shaft and the seal housing bore (stuffing box)

Lubricate the rotor shaft and inside diameter of the seal generously with light oil

Slide the cartridge seal over the shaft until it contacts the seal chamber face

Newly packed pumps require initial packing adjustments to control leakage

Small initial adjustments are needed to prevent over-tightening of the packing gland

After initial startup, additional adjustments may be required

The packing should also be checked periodically and adjusted as needed

Slide the packing gland along the shaft out of the stuffing box

Warning: This procedure requires trained personnel with PPE!

Multi-purpose NLGI #2 grease used on all lubrication fittings?

Was the operation under extreme temperatures?

If operation was under extreme temperatures, consult factory for specific lubrication recommendations

Sign off on the lubrication procedure