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Bitzer Refrigeration Liquid Receiver FS3102

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Bitzer Refrigeration Liquid Receiver FS3102
Bitzer Refrigeration Liquid Receiver FS3102

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Bitzer Refrigeration Liquid Receiver FS3102

Bitzer Refrigeration Liquid Receiver FS3102

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Maintenance Plans for Bitzer Refrigeration Liquid Receiver Model FS3102

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Initial System Vacuum Check

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6.2 Evacuation

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Switch on the oil heater

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Open all shut-off valves and solenoid valves

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Use a vacuum pump to evacuate the entire system, including the compressor, on the suction side and the high pressure side

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Check if a 'standing vacuum' lower than 1.5 mbar is achieved with the vacuum pump shut off

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Repeat the evacuation operation if necessary

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Risk of damage to the motor and compressor: Do not start the compressor while it is in a vacuum! Do not apply any voltage, not even for testing!

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Initial Accessory Maintenance

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4.7 Mounting included accessory

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Have the oil pan ready.

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Fit the accessories best before commissioning.

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Check connection positions for the included accessory in chapter Connections, page 38.

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Check tightening torques of screws in chapter Mind when mounting or replacing, page 54 and following chapters.

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After mounting, check pressure equipment for tightness.

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In the case of retrofitting

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Shut off all inlets and outlets of the pressure equipment into which something is to be installed.

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Depressurise the pressure equipment.

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Sight Glass Cleaning

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Safety Precautions

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Wear safety goggles

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Wear cold-protective gloves

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Handling Flammable Refrigerants

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Pack used oil safely

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Dispose of used oil in an environmentally friendly manner

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Fill used oil into pressure resistant vessels

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Fill vessels with nitrogen as a protective gas and close them

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Mark vessels with the warning sign 'flammable substance' W021 from ISO7010

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Compressor Start-up Check

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6.4 Compressor start

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6.4.1 Vibrations

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Check for abnormal vibrations in the system, particularly the pipelines and capillary tubes.

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Were additional safety measures required due to vibrations?

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Ensure no strong vibrations are present to avoid risk of burst pipes and leakages.

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Connect the pipes to the pressure equipment without load and stress to prevent mechanical stress.

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Receiver Leak Testing

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6 Commissioning

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Verify the following components were tested in the factory as a single part

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Test the tightness of the connections and pipe works after installation

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6.1 Testing tightness

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Test the refrigerant circuit for tightness according to EN378-2 or equivalent standards

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Enter the overpressure applied during the test (preferably using dry nitrogen)

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Did the pressure applied during the test exceed the maximum permitted values?

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Enter the test pressure (1.1-fold of the maximum allowable pressure) as per the name plate

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