

The Toyota Forklift 40-6FG25 is a reliable industrial forklift designed for efficient material handling. Known for its robust performance and durability, this model excels in various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 40- 6FG25
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Engine System Maintenance
Measure Valve clearance (IDZ-II·2Z)
Measure main body compression
Retighten cylinder head bolt loosening
Inspect muffler rubber mount
Measure injection nozzle injection pressure and spray status
Inspect radiator rubber mount
Sign off on the engine system maintenance
170 Hour / 1 Month Drive System Maintenance
Measure tire inflation pressure of the wheels
Inspect for tire cuts, damage, and uneven wearing
Tighten for loose rim and hub nuts
Measure tire groove depth
Inspect for metal chips, pebbles, or foreign matter trapped in tire grooves
Inspect rim, side bearing, and disc wheel for damage
Inspect for abnormal sound and looseness in the front wheel bearing
Inspect for abnormal sound and looseness in the rear wheel bearing
Sign off on the drive system maintenance
170 Hour / 1 Month Hydraulic System Maintenance
Inspect loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect cylinder for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
1000 Hour / 6 Month Maintenance
Measure injection timing in fuel system
Inspect draining of sedimenter in fuel system
Inspect oil clutch mechanism function and leak
Measure stall and hydraulic pressure in torque converter and transmission
Clean clogging of relief valve filter
Clean hydraulic oil tank and oil strainer
Sign off on the 1000 Hour / 6 Month Maintenance
170 Hour / 1 Month Engine Maintenance
Inspect proper starting and abnormal noise
Measure rotating condition at idling
Measure rotating condition during acceleration
Inspect exhaust gas condition
Clean air cleaner element
Inspect PCV system for clogging and damage in PCV valve and piping
Measure no-load maximum RPM of governor
Inspect lubrication system for oil leaks
Inspect lubrication system oil level
Access the parts list for your equipment in MaintainX.
Front Axle Bearing Replacer
09370-10170-71
Universal Puller
09950-20017
Snap Ring No.1 Expander
09905-00012
Inner Mast Stopper
09610-22000-71
Oil Control Valve Spring Remover And Replacer
09610-10160-71
Front Axle Bearing Replacer
09370-10170-71
Universal Puller
09950-20017
Snap Ring No.1 Expander
09905-00012
Inner Mast Stopper
09610-22000-71
Oil Control Valve Spring Remover And Replacer
09610-10160-71
Front Axle Bearing Replacer
09370-10170-71
Universal Puller
09950-20017
Snap Ring No.1 Expander
09905-00012
Inner Mast Stopper
09610-22000-71
Oil Control Valve Spring Remover And Replacer
09610-10160-71
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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