Toyota Forklift 40- 5FG15

Inspect cracks, damage and deformation of housing

Inspect cracks, damage and deformation of beam

Measure looseness of axle beam in vehicle longitudinal direction

Sign off on the drive system maintenance

Inspect proper starting and abnormal noise

Measure rotating condition at idling

Measure rotating condition during acceleration

Retighten cylinder head bolt loosening

Inspect PCV system for clogging and damage in PCV valve and piping

Measure no-load maximum RPM of governor

Measure injection timing in fuel system

Inspect draining of sedimenter in fuel system

Inspect oil clutch mechanism function and leak

Measure stall and hydraulic pressure in torque converter and transmission

Clean hydraulic oil tank and oil strainer

Sign off on the 1000 Hours / 6 Months Maintenance

- Inspect function, wear, damage, leak and mounting looseness in Master cylinder and wheel cylinder

- Inspect Wear of shoe sliding portion and lining

- Inspect Shoe operating condition

- Measure Return spring fatigue

- Inspect Automatic adjuster function

- Inspect Backing plate for deformation, cracks and damage

- Retighten Backing plate loose mounting;