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Sullivan

Sullivan Air Compressor 40DG

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Sullivan Air Compressor 40DG
Sullivan Air Compressor 40DG

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Manual for Sullivan Air Compressor 40DG

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Sullivan Air Compressor 40DG

Sullivan Air Compressor 40DG

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Maintenance Plans for Sullivan Air Compressor Model 40DG

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1 Daily Air Compressor Maintenance

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Check lubricoolant level prior to start-up

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Drain condensate from auxiliary receiver, if so equipped

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Observe the instrument panel gauges

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Keeping a daily log of all operating parameters is recommended

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First 50 hours

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Change compressor lubricoolant filter

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Air Compressor Maintenance As Required

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Clean or replace air filter element (P/N 00521-060 for 30 and 00521-082 for 40 & 50 HP)

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Clean exterior surfaces of oil cooler/aftercooler

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Clean and grease MPV with a Lithium Grease ex: Lubriplate 630-2 or Mobil SHCPM

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Rebuild inlet valve every two years

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Sign off on the air compressor maintenance

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1000 Hourly Air Compressor Maintenance

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1. Change compressor lubricoolant filter.

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2. Take sample of lubricoolant and submit for analysis if operating in severe environment. (Ex: chemical fumes, oxidizing elements, fine dust)

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3. Inspect air filter element.

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• When using Palasyn 45: Every 4,000 hours or once a year, whichever occurs first

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- Drain lubricoolant and replace with a fresh charge. Inspect interior of tank. Clean tank if any build-up of deposits is present. This may have to be done sooner depending upon results of lubricoolant analysis. Replace air/oil separator element and the air filter element.

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• When using Pallube 32p: Every 8,000 hours

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- Change Pallube 32p lubricoolant and inspect tank interior. Replace air/oil separator element. Replace air and oil filter.

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• When using Pal Extra 44: Every 10,000 hours

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- Change AFX 32 and inspect tank interior. Replace air/oil separator, as well as air and oil filter element.;

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1000 Hourly Air Filter Inspection

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Open and lock out main disconnect.

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Remove end cover by operating snap-catch to release cover.

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Remove air filter element, taking care to prevent dirt, which has collected on the outer surface of the element from falling into the open compressor inlet. Wipe dust from inside of housing with a damp cloth.

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NOTE: To minimize downtime, it is recommended that a spare element be kept on hand. Check model and serial number for proper element number.

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Replace element as needed.

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NOTE: An optional safety element is available. For fine dust conditions, a smaller micron element is also available.

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Snap the end cover back on once the filter element has been replaced.

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Sign off on the air filter inspection

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1 Yearly Air/Oil Separator Replacement

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Open and lock out main disconnect

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Disconnect main air line to aftercooler

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Disconnect control air. Pick up line @ MVP

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Disconnect oil return scavenge line

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Unbolt cover in a diagonal criss-cross pattern

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Remove cover and separator element

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Drain lubricoolant and clean interior of oil separation tank if element appears dirty

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Clean flange and cover surfaces. (If rusty, clean thoroughly and paint with high temperature paint)

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Coat surfaces of gasket lightly with lithium grease

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Parts for Sullivan Air Compressor 40DG

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Part Name
Part Number

40HP Air Filter Element

00521-082/082S

Oil Filter 30-40 hp

00520-017

40DG Air/Oil Separator Element

KB08000-022

Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)

40529-011

Regulator Control Valve

09661-002

40HP Air Filter Element

00521-082/082S

Oil Filter 30-40 hp

00520-017

40DG Air/Oil Separator Element

KB08000-022

Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)

40529-011

Regulator Control Valve

09661-002

40HP Air Filter Element

00521-082/082S

Oil Filter 30-40 hp

00520-017

40DG Air/Oil Separator Element

KB08000-022

Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)

40529-011

Regulator Control Valve

09661-002

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