Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Sullivan Air Compressor 40DG
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1 Daily Air Compressor Maintenance
Check lubricoolant level prior to start-up
Drain condensate from auxiliary receiver, if so equipped
Observe the instrument panel gauges
Keeping a daily log of all operating parameters is recommended
First 50 hours
Change compressor lubricoolant filter
Air Compressor Maintenance As Required
Clean or replace air filter element (P/N 00521-060 for 30 and 00521-082 for 40 & 50 HP)
Clean exterior surfaces of oil cooler/aftercooler
Clean and grease MPV with a Lithium Grease ex: Lubriplate 630-2 or Mobil SHCPM
Rebuild inlet valve every two years
Sign off on the air compressor maintenance
1000 Hourly Air Compressor Maintenance
1. Change compressor lubricoolant filter.
2. Take sample of lubricoolant and submit for analysis if operating in severe environment. (Ex: chemical fumes, oxidizing elements, fine dust)
3. Inspect air filter element.
• When using Palasyn 45: Every 4,000 hours or once a year, whichever occurs first
- Drain lubricoolant and replace with a fresh charge. Inspect interior of tank. Clean tank if any build-up of deposits is present. This may have to be done sooner depending upon results of lubricoolant analysis. Replace air/oil separator element and the air filter element.
• When using Pallube 32p: Every 8,000 hours
- Change Pallube 32p lubricoolant and inspect tank interior. Replace air/oil separator element. Replace air and oil filter.
• When using Pal Extra 44: Every 10,000 hours
- Change AFX 32 and inspect tank interior. Replace air/oil separator, as well as air and oil filter element.;
1000 Hourly Air Filter Inspection
Open and lock out main disconnect.
Remove end cover by operating snap-catch to release cover.
Remove air filter element, taking care to prevent dirt, which has collected on the outer surface of the element from falling into the open compressor inlet. Wipe dust from inside of housing with a damp cloth.
NOTE: To minimize downtime, it is recommended that a spare element be kept on hand. Check model and serial number for proper element number.
Replace element as needed.
NOTE: An optional safety element is available. For fine dust conditions, a smaller micron element is also available.
Snap the end cover back on once the filter element has been replaced.
Sign off on the air filter inspection
1 Yearly Air/Oil Separator Replacement
Open and lock out main disconnect
Disconnect main air line to aftercooler
Disconnect control air. Pick up line @ MVP
Disconnect oil return scavenge line
Unbolt cover in a diagonal criss-cross pattern
Remove cover and separator element
Drain lubricoolant and clean interior of oil separation tank if element appears dirty
Clean flange and cover surfaces. (If rusty, clean thoroughly and paint with high temperature paint)
Coat surfaces of gasket lightly with lithium grease
Access the parts list for your equipment in MaintainX.
40HP Air Filter Element
00521-082/082S
Oil Filter 30-40 hp
00520-017
40DG Air/Oil Separator Element
KB08000-022
Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)
40529-011
Regulator Control Valve
09661-002
40HP Air Filter Element
00521-082/082S
Oil Filter 30-40 hp
00520-017
40DG Air/Oil Separator Element
KB08000-022
Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)
40529-011
Regulator Control Valve
09661-002
40HP Air Filter Element
00521-082/082S
Oil Filter 30-40 hp
00520-017
40DG Air/Oil Separator Element
KB08000-022
Valve, Solenoid, 2 way, 115 vac 30hp (40/50hp)
40529-011
Regulator Control Valve
09661-002
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