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Sullair

Sullair Compressor PDR32XL

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Sullair Compressor PDR32XL
Sullair Compressor PDR32XL

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Manual for Sullair Compressor PDR32XL

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Procedures

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Sullair Compressor PDR32XL

Sullair Compressor PDR32XL

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Maintenance Plans for Sullair Compressor Model PDR32XL

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1 Daily Compressor Check

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Coolant level in the sump

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Is coolant addition frequent?

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If coolant addition is frequent, refer to Troubleshooting Section (5. 7) for probable cause and remedy

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Instrument panel gauges showing correct readings?

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Compressor running properly after warm-up?

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4000 Hourly Bearing Filter Element Maintenance

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Warning: This maintenance check requires trained personnel with PPE!

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Bearing filter indicator signals red?

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If the bearing filter indicator signals red, report the issues to the maintenance team and stop the procedure

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Old element and gasket removed using a strap wrench?

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Gasket seating surface cleaned?

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Light film of 24KT fluid applied to the new gasket?

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New element hand tightened until new gasket is seated in the gasket groove?

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Element tightened by hand an additional 1 /2 to 3/ 4 turn?

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Machine restarted and checked for leaks?

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50 Hourly Compressor Maintenance

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Warning: Ensure the machine is turned off and disconnected from power source before performing any maintenance tasks.

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Clean return line strainer

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Clean return line orifice

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Clean compressor unit bearing and shaft seal orifices

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Sign off on the 50 hourly compressor maintenance

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Air FIlter Element Cleaning

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The air filter element is cleanable by one of two methods. One method is by washing with a mild household detergent and water.

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The other method is cleaning with compressed air. The maximum amount of times that an element should be cleaned is six (6) times; however, the element should be used no longer than a period of one ( 1) year without changing.

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Prior to cleaning an element, check the element for damage.

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Damaged elements are to be replaced.

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When cleaning an element, never exceed the recommended maximum pressures for water (40 PSI) or compressed air (30 PSI).

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Do not strike the element against any hard surface to dislodge dust. This will damage the sealing surfaces and possibly rupture the element.

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Never "blow" dirt out of the interior of the filter housing. This may introduce dust downstream of the filter. Instead, use a clean damp cloth.

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Do not oil the element.

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Method 1: Cleaning the Element by Washing. When washing the element, never use petroleum solutions or solvents. Also, never immerse a dirty element in water or cleaning solution.

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Air FIlter Element Inspection

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Place a bright light inside the element to inspect for damage or leak holes. Concentrated light will shine through the element and disclose any holes.

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Inspect all gaskets and gasket contact surfaces of the housing. Should faulty gaskets be evident, correct the condition immediately.

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If the clean element is to be stored for later use, it must be stored in a clean container.

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After the element has been installed, inspect and tighten, if necessary, all air inlet connections prior to resuming operation.

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Sign off on the air filter element inspection

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Parts for Sullair Compressor PDR32XL

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

24KT Coolant Fluid

48608

Adapter, Fluid Fill

20079

Aftercooler

41807

Aftercooler

46467

Air Filter

44418

24KT Coolant Fluid

48608

Adapter, Fluid Fill

20079

Aftercooler

41807

Aftercooler

46467

Air Filter

44418

24KT Coolant Fluid

48608

Adapter, Fluid Fill

20079

Aftercooler

41807

Aftercooler

46467

Air Filter

44418

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