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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Panasonic Thyristor Controlled MIG/MAG Arc Welding Power Source YD-200KR

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Maintenance Plans for Panasonic Thyristor Controlled MIG/MAG Arc Welding Power Source Model YD-200KR

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Inspection 1D

To fully exhibit the performance of this machine and continue safe work every day, it is important to carry out daily Inspection. Conduct daily inspection on the following blocks, centering around wear, deformation and clogging of the (consumable) parts of the welding torch and wire feeder, and clean or replace the parts as required. For replacement parts, be sure to use those purely designed for the Panasonic welding machines in order to maintain performance and functionality.

■ Welding power source

Operation panel

● Sense of operating/changing over the switches, loose mounting

● Secure lighting up/off of the POWER indicator lamp

Cooling fan

● Smooth rotating sound and Generation of cooling wind Internal inspection is required when no rotating sound is heard or an abnormal sound is heard

Power unit in general

● Abnormal vibrations or beating sound at power-on

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Inspection

Implementation of only daily inspection is not enough to maintain the performance of this machine for many years. In periodic inspection, you are required to make an elaborate check in details, including internal inspection and cleaning of the welding power source.

Carry out periodic inspection every 6 months in general: if the work site is full of fine dust and oil mist and the welding per source is likely to suck them in, carry it out every 3 months. The following lists the standard inspection items. Add your peculiar inspection items depending on your usage of the machine.

 Elimination of Dust in the Welding Power Source

Remove the top plate and both side plates of the welding power source. Using moisture-free compressed air(dry air), blow off dust accumulated in the welding power source. Removal of the top plate and side plates is shown on the following page.

 Inspection of overall Welding Power Source and its Surroundings

Centering around checks for odor, discoloration, trace of heat generation. Loosened internal connections, and retightening, check the items which daily inspection cannot cover.

 Cables

Check the output cable, input cable, and grounding terminal elaborately in details, as to the inspection points mentioned in DAILY INSPECTION.

 Maintenance/ Inspection of Consumable Parts

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