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Miller Welding Generator Bobcat 225G

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Miller Welding Generator Bobcat 225G
Miller Welding Generator Bobcat 225G

The Miller Welding Generator Bobcat 225G is a versatile and reliable portable generator designed for welding and power generation. Ideal for industrial applications, this model combines robust performance with ease of use, making it a preferred choice for professionals in the field.

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PDF MANUAL

Manual for Miller Welding Generator Bobcat 225G

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Documents

Documents & Manuals

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  • CheckTensioning Guide

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  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Miller Welding Generator Bobcat 225G

Miller Welding Generator Bobcat 225G

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Maintenance Plans for Miller Welding Generator Model Bobcat 225G

Integrate maintenance plans directly into your work orders in MaintainX.

8 Hourly Welding Generator Maintenance

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Caution: Stop engine before maintaining.

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Engine stopped?

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Wipe Up Spills.

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Spills wiped up?

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Check Fluid Levels.

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Fluid levels checked?

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100 Hourly Welding Generator Maintenance

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Caution: Stop engine before maintaining.

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Clean And Tighten Battery Connections

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If engine does not crank, check battery voltage as follows:

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Place Engine Control switch in the Off position.

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Remove bolts, and pull out battery tray.

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Remove terminal covers from battery.

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Battery voltage

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If battery voltage is less than 12.4 volts, charge battery following battery charger's instructions.

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To replace battery, proceed as follows: Disconnect battery cables, negative cable first.

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200 Hourly Welding Generator Maintenance

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Caution: Stop engine before maintaining.

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Check Valve Clearance.

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Replace Fuel Filter. (See section 6-2)

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Stop engine, and allow to cool.

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Fuel Filter: See engine manual for replacement.

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Hose Clamp: Remove clamps and filter.

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Fuel Line: Inspect and replace line if cracked.

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Reinstall hose clamps with new filter. Wipe up any spilled fuel.

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Start engine, and check for fuel leaks.

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50 Hourly Welding Generator Maintenance

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Caution: Stop engine before maintaining.

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Cooling system cleaned?

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Weld terminals cleaned and tightened?

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Oil changed?

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Oil filter changed?

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Sign off on the maintenance

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Overload Protection

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Stop engine

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Center Baffle

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Fuse Holder With Fuse F1 (See Parts List For Rating)

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F1 protects the exciter excitation winding from overload. if weld and auxiliary power output stops, F1 may be open.

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In-Line Fuse F2 (See Parts List For Rating)

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F2 protects the engine control components from overload. If weld and auxiliary power output stops, F2 may be open.

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To check a fuse, remove top cover and left side panel. Replace fuse if open. Reinstall cover and panel before operating unit.

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Is the fuse F1 open?

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Is the fuse F2 open?

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Parts for Miller Welding Generator Bobcat 225G

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Strip

095 970

Label

108 487

Panel

113 303

Base

146 710

Hold Down

124 287

Strip

095 970

Label

108 487

Panel

113 303

Base

146 710

Hold Down

124 287

Strip

095 970

Label

108 487

Panel

113 303

Base

146 710

Hold Down

124 287

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