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Ingersoll Rand

Ingersoll Rand Compressor R110

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Ingersoll Rand Compressor R110
Ingersoll Rand Compressor R110

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Manual for Ingersoll Rand Compressor R110

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Ingersoll Rand Compressor R110

Ingersoll Rand Compressor R110

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Maintenance Plans for Ingersoll Rand Compressor Model R110

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16000 Hourly / 4 Yearly Coolant Hoses Replacement

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Replace Coolant hoses

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The flexible hoses that carry coolant through the cooling system may become brittle with age and will require replacement. Replace them as needed or every four years.

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1. Depending on the location of the hose, it may contain compressor coolant. It is recommended to drain the coolant into a clean container. Cover the container to prevent contamination. If the coolant is contaminated, replace with new coolant.

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2. Remove the hose.

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3. Install the new hose and refill the compressor with coolant.

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4. Start the compressor, check for leaks and check coolant level. Refill as necessary.

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1 Daily Compressor Check

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Check - Connections and hoses for leaks

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Check Coolant level

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A coolant level sight glass is located on the side of the separator tank. While the compressor is running under load, coolant should always be visible in the sight glass. The normal position is half way. The compressor should be running for at least 40 seconds for this check.

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Stop the compressor, ensure the sump pressure is 0 psig and ensure the coolant is still visible in the sight glass.

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Adding Coolant

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Run the compressor for a minimum of 40 seconds. The coolant level should be visible in the sight glass. If not:

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1. Stop the compressor.

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2. Isolate the compressor from the external air system.

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3. Press the emergency stop to vent the separator tank and airend.

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1 Daily No Loss Drain Trap Maintenance

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Warning: This maintenance check requires trained personnel with PPE!

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Press the test button on the drain and listen for condensate / air passing through the drain.

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Is the drain clogged?

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If the drain is clogged, replace the no loss drain valve service module.

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Sign off on the drain trap maintenance

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1 Monthly Compressor Maintenance

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Inspect Air-cooled sequential cooling system for blockage

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Inspect Water-cooled sequential cooling system screens

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Inspect Starter box power drive module (PDM) filter element

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Analysis Water from water-cooled sequential cooling system

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Sign off on the monthly compressor maintenance

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2000 Hourly / 3 Monthly Compressor Maintenance

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Inspect Air filter element

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Inspect Coolant filter element

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Inspect Starter box power drive module (PDM) filter element

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Replace Food-grade Filter Module

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Analysis Shock pulse bearing

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Analysis Premium Coolant (Ultra/Ultra EL)

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Maintenance Officer Signature

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