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Ingersoll Rand

Ingersoll Rand Air Compressor HP400

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Ingersoll Rand Air Compressor HP400
Ingersoll Rand Air Compressor HP400

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Manual for Ingersoll Rand Air Compressor HP400

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Ingersoll Rand Air Compressor HP400

Ingersoll Rand Air Compressor HP400

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Maintenance Plans for Ingersoll Rand Air Compressor Model HP400

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4000 Hourly/1 Yearly Separator Tank Scavenger Screen/Orifice Cleaning

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Before starting any maintenance, be certain the following is heeded.

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1) Read Safety Instructions.

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2) Use correct tools.

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3) Have recommended spares on hand.

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TOOLS REQUIRED

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Open end wrench

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Pliers

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PROCEDURE

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The screen/orifice assemblies are similar in appearance to a straight tubing connector and will be located between two pieces of 1/4 inch O.D. scavenge line tubing.

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Intellisys Removal

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Safety Instructions

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Use correct tools

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Have recommended spares on hand

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Ensure the compressor is isolated from the compressed air system by closing the isolation valve and venting pressure from the drip leg.

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Ensure the main power disconnect switch is locked open and tagged.

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Follow these precautions to minimize damage from static electricity.

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Make the least possible movement to avoid building up static electricity from your clothing or tools.

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Discharge potential static electricity by touching (grounding) yourself to the starter box.

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Handle circuit boards only by their edges.

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1 Monthly Cooling System Water Quality Check

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Check Water Quality

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Iron < 2 ppm

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Sulfate < 50 ppm

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Chloride < 50 ppm; Nitrate < 2 ppm

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Silica < 100 ppm

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Oil and grease < 5 ppm

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Ammonia < 1 ppm;

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Coolant Filter Check

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Safety Instructions

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Use correct tools

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Have recommended spares on hand

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Enter the 'Injected Temperature' from the CURRENT STATUS display screen

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If the temperature is less than 120°F (49°C), continue to run the machine

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When the temperature is greater than 120°F (49°C), observe 'Coolant Filter' on the screen

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Coolant Filter Status

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If 'CHANGE COOLANT FILTER' is displayed, the filter should be replaced

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Sign off on the coolant filter check

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Initial 150 Hours Coolant Filter Replacement

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Safety Instructions: Read Safety Instructions, Use correct tools, Have recommended spares on hand.

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Suitable device used to loosen the old element

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Drain pan used to catch any leakage during removal

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Old element discarded

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Sealing surface of the filter wiped with a clean, lint-free rag

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Replacement element removed from its protective package

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Small amount of clean lubricant applied on the rubber seal

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Replacement element installed

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Element screwed on until the seal makes contact with the head of the filter assembly

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