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Graco Sprayer XM3J00

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Graco Sprayer XM3J00
Graco Sprayer XM3J00

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Manual for Graco Sprayer XM3J00

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Procedures

Procedures

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Parts

Parts

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Graco Sprayer XM3J00

Graco Sprayer XM3J00

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Maintenance Plans for Graco Sprayer Model XM3J00

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Inlet Strainer Screen Cleaning

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Ensure that all pumps are shut off and close the Y-strainer valve (ES)

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Place a container under the strainer base to catch drain off when removing the strainer plug

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Remove the screen from the strainer manifold. Thoroughly flush the mesh screen (MS) with compatible solvent and shake it dry

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Inspect the screen. No more than 25% of the mesh should be restricted. If more than 25% of the mesh is blocked, replace the screen. Inspect the gasket and replace as needed. See your heated hopper manual for replacement components

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Ensure that the pipe plug (PP) is screwed into the strainer plug (SP). Install the strainer plug (SP) with the mesh screen (MS) and gasket (SG) in place and tighten. Do not over tighten the strainer plug--let the gasket make the seal

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Open the Y-strainer valve (ES). Ensure that there are no leaks and wipe the equipment clean

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Sign off on the daily inlet strainer screen cleaning

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1 Monthly Heating Fluid Level Check

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Warning: Freezing temperatures can cause damage that may result in the heating fluid leaking into the terminal enclosure. To avoid damage, do not expose the unit to freezing conditions.

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Current level of heating fluid

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Is the heating fluid level within the acceptable range?

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Amount of fluid added

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Sign off on the heating fluid level check

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1 Daily Sprayer Tests

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Mix and Integration Tests

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Butterfly Test: Check for unmixed material (appears marble-like)

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Curing Test: Check curing at various time intervals

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Appearance Test: Look for variations in color, gloss, or texture

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Pump and Metering Test

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Verifies that the pumps installed match the pumps selected on the Setup screen

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Verifies that each pump holds fluid against the pump inlet valve by stalling on the down stroke

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Verifies that each pump holds fluid against the pump piston valve and packings by stalling on the upstroke

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Verifies that each dosing valve holds fluid, and that there are no external leaks between the pump and dosing valve

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2500 Hourly/6 Monthly Sprayer Maintenance

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NOTICE: To prevent air motor failure and possible damage to equipment, always keep the air motor properly lubricated using Air Motor Lubricant.

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Change the gear reducer oil every 2500 hours, or six months (whichever comes first) of operation under normal conditions. More frequent oil changes are needed under severe operating conditions or in atmospheres containing excessive moisture or abrasives.

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Gear reducer oil changed?

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Every 2500 hours, or six months (whichever comes first) of operation, inspect the bearing block.

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Bearing block inspected?

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Sign off on the sprayer maintenance

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Initial 100 Hours/2 Weeks Gear Reducer Oil Change

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NOTICE: To prevent air motor failure and possible damage to equipment, always keep the air motor properly lubricated using Air Motor Lubricant.

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After the first 100 hours, or two weeks of operation, change the gear reducer oil.

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Air motor properly lubricated?

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Enter the number of operation hours

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Enter the date of operation start

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Gear reducer oil changed?

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Sign off on the gear reducer oil change

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Parts for Graco Sprayer XM3J00

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

20-Gallon Hopper Kit

255963

Hopper Heater Kit, 240V

256257

Universal Hopper Fluid Inlet Kit

256170

Universal Hopper Mounting Kit

256259

Twistork Agitator Kit

256274

20-Gallon Hopper Kit

255963

Hopper Heater Kit, 240V

256257

Universal Hopper Fluid Inlet Kit

256170

Universal Hopper Mounting Kit

256259

Twistork Agitator Kit

256274

20-Gallon Hopper Kit

255963

Hopper Heater Kit, 240V

256257

Universal Hopper Fluid Inlet Kit

256170

Universal Hopper Mounting Kit

256259

Twistork Agitator Kit

256274

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