Genie Articulated Boom Lifts Z-34/22 IC

Engine specifications require that this procedure be performed every 100 hours.

Check fan belt tension and damage

Check air cleaner element (clean)

Check fuel filter (element type, clean)

Additional engine information is available in the Operator and Maintenance manuals: Kubota - Z482-E, Genie part number 52958.

Sign off on the 100 Hourly Engine Maintenance

Warning: Crushing hazard. Keep hands away from the cylinder and all moving parts when lowering the boom.

Raise the secondary boom and place a safety chock on the secondary boom lift cylinder. Carefully lower the boom onto the lift cylinder safety chock.

Before serial number 5204: Locate the grease fitting on the inside of the bearing in the middle of the turntable.

After serial number 5203: Locate the grease fitting in front of the function manifold below the ground control box.

Pump grease into the turntable rotation bearing. Rotate the turntable in increments of 4 to 5 inches / 10 to 13 cm at a time and repeat this step until the entire bearing has been greased.

Before serial number 5204: Remove the safety chock. Lower the boom to the stowed position.

Locate the grease fitting on the worm drive housing.

Pump grease into the gear until you see it coming out of the side of the gear housing.

Grease each tooth on the outside of the turntable rotation bearing.

Warning: Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation.

Caution: Bodily injury hazard. Beware of hot engine components. Contact with hot engine components may cause severe burns.

Note: Charging the batteries with the engine does not fully charge the batteries. Periodically, use the AC battery charger to fully charge the batteries.

All fasteners and cables on the generator are tight.

Engine flywheel cover mounting fasteners removed.

Pulley mounting fasteners are tight and pulleys show no signs of damage or unusual wear.

Engine pulley and the generator pulley are aligned within specification using a straightedge.

If alignment does not meet specification, Refer to Repair Procedure, How to Install the Engine Drive Pulley to adjust the pulley alignment.

Inspect the generator belts for:

This procedure must be performed every 8 hours or daily, whichever comes first.

Are the operator's and safety manuals present and complete in the storage container on the platform?

Are the pages of each manual legible and in good condition?

If the operator's manual is not appropriate for the machine or all manuals are not in good condition or is illegible, remove the machine from service until the manual is replaced.

Open the operator's manual to the decals inspection section. Are all decals on the machine legible and undamaged?

If the machine is not equipped with all required decals, or one or more decals are illegible or in poor condition, remove the machine from service until the decals are replaced.

Confirm that the manuals have been returned to the storage container after use.

Contact your authorized Genie distributor or Genie if replacement manuals or decals are needed.

Sign off on the manuals and decals inspection

Select the drive hub to be serviced

Drive the machine until one of the two plugs is at the lowest point

Plugs removed and oil drained into a suitable container

Drive the machine until one of the two plugs is at the highest point

Hub filled until the oil level is even with the bottom of the lowest plug hole

Repeat this procedure for each drive hub

Sign off on the drive hub oil replacement