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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Gardner Denver Compressor APEX5-15A 10 HP

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Maintenance Plans for Gardner Denver Compressor Model APEX5-15A 10 HP

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1 Yearly Compressor Maintenance

Pressure Relief Valve Check

Pressure relief valve operating properly?

WARNING: When the pressure relief valve opens, a stream of high velocity air is released, resulting in a high noise level and possible discharge of accumulated dirt or other debris. Always wear eye and ear protection and stand clear of the discharge port when testing the relief valve to prevent injury.

CAUTION: Never paint, lubricate or alter a pressure relief valve. Do not plug vent or restrict discharge.

DANGER: Operation of the unit with improper pressure relief valve setting can result in severe personal injury or machine damage. Ensure properly set valves are installed and maintained.

Oil Separator Change

Unit is off and all system pressure is relieved?

Power supply to the starter disconnected, locked out and tagged out?

Spin-on element removed?

Run this procedure

Air Filter Element Life Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Visual inspection indicates a rupture, crack or pin hole in the pleated media

Pressure drop through a filter with a freshly cleaned element

Pressure drop is below three (3) inches (76 mm) of water with the compressor running at full load

Sign off on the air filter element life maintenance

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50 Hourly Air Filter Element Service

Warning: Use only genuine Gardner Denver air filter elements on Gardner Denver compressor units.

Remove the clips and pull out the filter element

Visually inspect the element. If cleaning is not necessary, reinstall the filter element. If the element is dirty, replace.

Inspect the element for ruptures or cracks in the pleated media; replace the element if any are found.

Inspect the gasket on the bottom (outlet end) of the element; replace the entire element if the gasket is damaged.

Note: A spare element will keep down time to a minimum.

Sign off on the air filter element service

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Motor Lubrication

WARNING: Rotating machinery can cause injury or death. Open main disconnect, lockout and tagout power supply to starter before working on the electric motor.

Stop the unit.

Disconnect, lockout and tagout the unit from the power supply.

Remove the relief plug and free hole of hardened grease.

Wipe lubrication fitting clean and add grease with a hand-operated grease gun.

Leave the relief plug temporarily off. Reconnect unit and run for about 20 minutes to expel the excess grease.

Stop the unit. Replace the relief plug.

Restart the unit.

Sign off on the motor lubrication procedure

Run this procedure