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Engineered Air

Engineered Air HVAC Unit DG-150

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Engineered Air HVAC Unit DG-150
Engineered Air HVAC Unit DG-150

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Manual for Engineered Air HVAC Unit DG-150

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Engineered Air HVAC Unit DG-150

Engineered Air HVAC Unit DG-150

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Maintenance Plans for Engineered Air HVAC Unit Model DG-150

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1 Monthly Dodge Ball Bearing Pillow Block Lubrication

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Lubrication of Dodge Fan Bearings — Ball Bearing Pillow Block

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Select the shaft diameter and speed (RPM) for lubrication schedule

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Is it safe to re-lubricate while running?

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Re-lubricate while running until some purging occurs at seals, if safe

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Adjust lubrication frequency based on condition of purged grease

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Record hours of operation, temperature, and surrounding conditions

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Is the operation 24 hours?

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Select the grease used for lubrication

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Lubricate bearings prior to extended shutdown or storage

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1 Yearly Unit Maintenance

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Gas Manifold

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Check safety devices

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Test Safety Shut Off Valves

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Gas Manifold

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Clean screen of regulators with vent terminals

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Gas Burners

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Inspect gas burners

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Remove scale from burner plates

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Ensure burner plates and gas orifices are clear of foreign material

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6 Monthly Unit Maintenance

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Maintenance

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WARNING — This unit is connected to high voltages.

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Electrical shock or death could occur if instructions are not followed.

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This equipment contains moving parts that can start unexpectedly.

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Injury or death could occur if instructions are not followed.

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All work should be performed by a qualified technician.

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Always disconnect and lock out power before servicing.

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DO NOT bypass any interlock or safety switches under any circumstances.

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WARNING — Follow the cleaning instructions and recommended inspection schedule to reduce the risk of mold or other bacterial growth.

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4 Monthly Fan Bearing Lubrication

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Lubrication of Fan Bearings

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Check the type of fan bearings

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Is the bearing rotating slowly?

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Use lithium base lubricant for greasing

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Ensure not to overgrease the bearings

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Ensure not to use non-lithium based grease

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Select the shaft diameter and apply the correct grease quantity

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Refer to the fan and/or bearing manufacturers’ literature for additional information

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Check the conditions chart for re-greasing interval

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1 Yearly Safety Shutoff Valve Testing

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Safety Shutoff Valve Leak Test

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De-energize the control system

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Close the upstream manual gas valve

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Connect a ¼” (6mm) tube to the outlet pressure tap on the safety shutoff valve

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Immerse the opposite end of the ¼” (6mm) tube vertically ½” (13mm) into a clear container of water

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Count the number of bubbles appearing during a 10 second period

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Is the bubble rate greater than that noted in the manufacturer's table?

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If the bubble rate is greater than noted, choose the action taken

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If bubble rate is less than noted, remove the ¼” (6mm) tube and reconnect the outlet pressure tap plug

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