Dematic Slat Sorter 2430

Inspect the photoeyes and reflectors for cleanliness

Clean photoeyes and reflectors with a soft cloth, mild soap, and water

Dry photoeyes and reflectors with a soft cloth after cleaning

Sign off on the cleaning procedure

Three slats removed from the sorter to create a maintenance window on the charge bed

Dried, loose debris removed from the ESD brush with compressed air

Brush assembly position marked on its bracket

Brush thoroughly cleaned using water and dish detergent

Brush thoroughly dried and replaced on the bracket

Inspect the switch gate for wear. If damaged, replace the MDS with a spare and then replace the gate and bumpers

Check that switch gate moves freely. If not, check that the screws holding the bumpers are not tight

Inspect the the foam bumpers for damage. If the finger extending from one bumper is missing or torn, replace the bumpers

Inspect the crescent plate assemblies for damage and wear

Check the discharge take-up assembly for freedom of movement

Replace gas springs every 3 Years

Sign off on the 4800 Hourly Slat Sorter Maintenance

Warning: Ensure the machine is turned off and locked out before starting the procedure

Slat placed onto the carrier wheel chain correctly

Slat pins depressed using the slat removal tool

Slat pushed down until the pins are engaged behind the link plate

Slat pulled towards the link until the pins snap into the link plate holes

Pry bar used between the chain link and the cap angle if necessary

Pins on the other end of the slat depressed and snapped into the holes

Procedure repeated for each removed slat

Sign off on the slat replacement

Warning: This check requires trained personnel with PPE!

Can the discharge end be pushed easily towards the charge end?

Enter the distance the discharge end moved in mm

Did the discharge end move more than 20 mm?

Has the discharge end movement changed significantly from the last PM check?

Does the discharge end require replacement?

Sign off on the gas spring tension check