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Dematic

Dematic Slat Sorter 2430

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Dematic Slat Sorter 2430
Dematic Slat Sorter 2430

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Manual for Dematic Slat Sorter 2430

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Procedures

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Parts

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Dematic Slat Sorter 2430

Dematic Slat Sorter 2430

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Maintenance Plans for Dematic Slat Sorter Model 2430

Integrate maintenance plans directly into your work orders in MaintainX.

400 Hourly Photoeyes and Reflector Cleaning

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Inspect the photoeyes and reflectors for cleanliness

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Clean photoeyes and reflectors with a soft cloth, mild soap, and water

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Dry photoeyes and reflectors with a soft cloth after cleaning

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Sign off on the cleaning procedure

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1200 Hourly Wear Strip Replacement

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Inspect wear strips for signs of damage, excessive wear

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Inspect upper and lower wear strips for separation from the frame rails

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Is there any damage or separation?

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If there is damage or separation, replace the strips

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Sign off on the wear strip inspection and replacement

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1200 Hourly Electrostatic Discharge Brush Maintenance

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Inspect the link ESD brushes for damage and wear

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Did you find any damage or wear?

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If damage or wear is found, replace ESD brushes

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Inspect the slat ESD brush for proper contact

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Did you find any issues?

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If issues are found, adjust the slat ESD brush

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Sign off on the maintenance

Run this procedureArrow right

1200 Hourly Divert Assemblies Replacement

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Check the retractable noses, divert rails, and merges for damage and wear

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Upload a photo of the replaced parts

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Install the pin sensor and connect it to the cable

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Replace the pin sensor cover

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Install the slat sensor and connect it to the cable

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Replace the slat sensor cover

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Enter the gap between the slat sensor cover and the slat

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Replace the slats

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Set the sorter to run at 20 percent of maximum operating speed and start the sorter

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1200 Hourly Slats, Shoes, and Shoe Caps Replacement

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Use the slat removal tool to press in the pins at one end of the slat and remove the slat from the chain link plates

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If necessary, use a flat screw driver or small pry bar to help lift the end of the slat when you press in on the pins

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Slide the shoe off the slat

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If replacing only the bearing, remove it from the shoe and replace it

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If the slat being replaced is numbered, use a permanent marker to match the number on the new slat

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Place the shoe on the slat

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Place the slat onto the carrier wheel chain so that the pins in the ends of the slat are located above the holes in the chain link plates

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Use the slat removal tool to depress both pins on one end of the slat

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With pins depressed, push the slat down and pull it toward you until the pins are engaged behind the link plate. Continue to press the slat down until the pins snap into the link plate holes. If the slat ends do not slide over the locating pins on the link plate, use a small pry bar to press the plate toward the slat end

Run this procedureArrow right

Parts for Dematic Slat Sorter 2430

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Screwdriver

01800-01010

Lim Height Tool

K0301-7001A

Tool Bag

K0318-56AAA

Jog Box

F0046-00530

Frame Gapping Plate

K0318-5701A

Screwdriver

01800-01010

Lim Height Tool

K0301-7001A

Tool Bag

K0318-56AAA

Jog Box

F0046-00530

Frame Gapping Plate

K0318-5701A

Screwdriver

01800-01010

Lim Height Tool

K0301-7001A

Tool Bag

K0318-56AAA

Jog Box

F0046-00530

Frame Gapping Plate

K0318-5701A

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