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Crown

Crown Forklift CD80S-9

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Crown Forklift CD80S-9
Crown Forklift CD80S-9

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PDF MANUAL

Manual for Crown Forklift CD80S-9

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Work Orders

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Procedures

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Crown Forklift CD80S-9

Crown Forklift CD80S-9

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Maintenance Plans for Crown Forklift Model CD80S-9

Integrate maintenance plans directly into your work orders in MaintainX.

2000 Hourly / 1 Yearly Steer Wheel Bearings Reassemble

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Preparation

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Park the lift truck level with the forks lowered

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Engage parking brake

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Set transmission in NEUTRAL

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Stop the engine

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Lifting and Support

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Lift the steer wheels off the ground

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Place stands or blocking under the frame and steer axle to support the lift truck

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Disassembly

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2000 Hourly / 1 Yearly Cooling System Maintenance

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Safety Precautions

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Ensure engine coolant is not hot and under pressure before starting maintenance

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Verify that the filter cap is cool enough to touch with bare hand

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Ensure no contact with skin and eyes when handling cooling system conditioner

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Draining Coolant

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Turn the radiator cap slowly to relieve the pressure, then remove the cap

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Remove the block drain plug

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Open radiator drain valve and allow the coolant to drain

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Drain the recovery bottle

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500 Hourly / 3 Monthly Fuel Filter Maintenance

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Preparation

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Park lift truck with the forks lowered, parking brake applied, transmission in neutral, engine stopped and cool

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Open left door of hood

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Safety Precautions

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Turn the disconnect switch OFF or disconnect the battery when changing fuel filters

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Fuel Filter Replacement

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Remove fuel filter cartridge assembly

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Apply a small amount of clean fuel to the filter cartridge gasket before installing a new cartridge assembly

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Install the new fuel filter cartridge assembly

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3000 Hourly / 36 Monthly 7Ton DM03 Engine DEF/Ad-Blue Supply Module Filter Replacement

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Filter Replacement Procedure

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Loosen the supply module plug located on the inside of frame cover (RH)

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Remove a battery under the supply module first

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Remove the filter element from the supply module

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Insert a new filter element and install the battery

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Fasten with the supply module plug

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Additional Notes

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500 Hourly / 3 Monthly Steering Mechanism Maintenance

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Lubrication

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Lubricate the steer axle kingpins

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Lubricate the steering link bearings

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Inspection and Cleaning

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Check for any worn or loose components of the steering mechanism

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Remove any debris or trash from the steering mechanism

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