

Turn manuals into instant answers
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with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

CAT Mini Hydraulic Excavator 300.9D
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
1000 Hourly / 1 Yearly Excavator Maintenance
- Battery Hold-Down - Tighten
Tighten the hold-downs for the battery in order to prevent the batteries from moving during machine operation.
- Battery or Battery Cable - Inspect/Replace
WARNING
Personal injury may occur from failure to properly service the batteries.
Batteries give off flammable fumes that can ex-plode.; Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.
Prevent sparks near the batteries. Sparks could cause vapors to explode.; Do not allow jumper cable ends to contact each other or the engine.; Improper jumper cable connections can cause an explosion.
Always wear protective glasses when working with batteries.
1. Turn the engine start switch to the OFF position.
10 Hourly / 1 Daily Excavator Maintenance
- Belt - Inspect
NOTICE
The V-belt must be tensioned correctly. Failure to tension the belt properly could damage the belt and/or to the belt guide, or water pump bearing.
Do not allow the belt to come in contact with any foreign substance such as oil or grease as damage to the V-belt may occur.
For maximum engine performance and maximum utilization of your engine, inspect the belts for wear and for cracking.; Check the belt tension. Adjust the belt tension in order to minimize belt slippage. Belt slippage will decrease the belt life.; Belt slippage will also cause poor performance of the alternator and of any driven equipment.
If new belts are installed, recheck the belt adjustment after 5 minutes of operation.; If two belts or more are required for an application, replace the belts in belt sets.; If only one belt of a pair is replaced, the new belt will carry more load.; This is because the older belts are stretched.; The additional load on the new belt could cause the new belt to break.
1. Open the engine cover.
2. Apply approximately 100 N (22 |b) of force midway between the pulleys.
3. Measure the deflection of the belt. The belt should deflect 6 to 8 mm (4/16 to 5/16 inch).
2000 Hourly / 1 Yearly Excavator Maintenance
- Coolant System - Flush
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, mainte-nance, testing, adjusting, and repair of the product.
Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat ® products.
Dispose of all fluids according to local regulations and mandates.
Note: During the warranty period, this procedure may be performed by Cat dealers only.
Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for information on draining and filling the cooling system.
Note: Refer to Operation and Maintenance Manual, "General Hazard Information" that pertains to containing fluid spillage.
250 Hourly / 6 Monthly Excavator Maintenance
Engine Oil Sample - Obtain
Obtained a sample of the engine oil through the dipstick tube?
Engine Oil and Filter - Change
Change the oil while the machine is parked on flat ground. Lower all attachments to the ground.
Fuel Tank Cap and Strainer - Clean
Clean the Fuel Tank Cap and Strainer
Hydraulic Control Linkage - Lubricate
Lubricate the Hydraulic Control Linkage
Sign off on the excavator maintenance
3 Yearly Excavator Maintenance
Seat Belt Replacement
Date of seat belt installation
Year of seat belt manufacture
Date of installation label present on retractor and buckle
Year of manufacture label present on belt webbing, buckle housing, or installation tags
Consultation with Cat dealer for seat belt and mounting hardware replacement
Manufacture date of new seat belt
New seat belt installed within 'install by' date
New seat belt system installed with new mounting hardware
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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