Cleveland Gas Mixing Kettle Horizontal Agitator HA-MKGL-80-T

FLUSH PISTON VALVE (Used prior to 2003)

Air regulator controls air flow to automatic dump valve, turn clockwise to open and counterclockwise to close (extend plunger)

Air quick connect: Push yellow tab down to release air pressure before disconnecting air hose

Holding bottom of valve, loosen and remove sani-clamp (1)

Lower valve, and remove from body

Remove sani-clamp seal (2) and 'O' ring (3)

With valve on its side, turn air dial counterclockwise to extend plunger

CAUTION SURFACES MAY BE EXTREMELY HOT!

Cooking equipment must be cleaned regularty to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a sate temperature).

Do not use detergents or cleansers that are chloride based or contain quaternary salt.

Do not use a metal bristle brush or scraper.

Steel wool should never be used for cleaning the stainless steel.

Unit should never be cleaned with a high pressure spray hose.

Do not leave water sitting in unit when not in use.

SEAL RETAINER PLATE (Replaces QUAD RING after June 1999.)

Apply food safe grease to grease nipples until you see clean grease inside the kettle

Sign off on the daily seal retainer plate cleaning

• Inspect all switches for damage. Replace rubber boots or switches as required.

• Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

• Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

• Tilt kettle and check for smooth operation in both directions.

• Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

• Inspect gasket material on covers for integrity.

• Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required. Refer to HINGE ADJUSTMENT INSTRUCTIONS.

When kettle is cold check that pressure gauge needle is in the green zone indicating a vacuum in kettle - if venting is required refer to KETTLE VENTING PROCEDURE.

The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS).

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE, HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK.

1. Remove Access Panel from back of main kettle console.

2. Turn kettle ON and set temperature control to 10, heat the empty kettle until unit cycles off.

3. Vent kettle by pulling Valve Ring eight to fifteen times, holding valve open for two seconds each time.