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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Carlyle Compressor Reciprocating Compressor 06DR7180

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Maintenance Plans for Carlyle Compressor Reciprocating Compressor Model 06DR7180

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1 Daily Compressor Maintenance

Inspect oil for discoloration

Inspect oil for acidity

If oil stays clean and acid-free, the system is clean.

Does oil show signs of contamination?

If oil shows signs of contamination, change oil, change filter-drier, and clean suction strainer.

Is filter-drier or suction strainer dirty or discolored?

If filter-drier or suction strainer is dirty or discolored, repeat this step until system is cleaned.

Sign off on the daily compressor maintenance

Run this procedure

Initial 24 Hours Gear Cap Screws Maintenance

Warning: This procedure requires trained personnel with PPE!

Is the application high compression ratio?

If the application is not high compression ratio, stop the procedure

Choose the type of gasket installed

If Metal Core gasket is installed, stop the procedure

Did the gear cap screws lose hold-down torque?

If the gear cap screws did not lose hold-down torque, stop the procedure

Enter the torque applied to the gear cap screws

Sign off on the gear cap screws maintenance

Run this procedure

Bearing Head Assembly Maintenance

Warning: This maintenance check requires trained personnel with PPE!

Oil pressure tap located in the bearing head assembly?

Oil pump assembly contained in the pump end bearing head aluminum casting?

Pump end main bearing is a machined part of this casting?

No insert bearing is required.

Four (4) cap screws from the bearing head cover plate removed?

Oil feed guide vane and spring removed?

Two (2) drive segment cap screws from the end of the crankshaft removed?

Eight (8) cap screws holding the bearing head assembly to the crankcase removed?

Run this procedure

Oil Pump and Pump End Bearing Replacement

Warning: This procedure requires trained personnel with PPE!

Does the oil pump require replacement?

Does the pump end bearing require replacement?

Select the type of refrigeration application

Enter the part number for replacement

Upload a photo of the damaged part

Sign off on the replacement procedure

Run this procedure

Cylinder Head and Valve Plate Assembly Maintenance

REMOVE, INSPECT AND REPLACE CYLINDER HEAD AND VALVE PLATE ASSEMBLY

Pump compressor down.

Observe suction and discharge pressure equalization.

If valves are leaking or a gasket is blown, the pressure will equalize rapidly.

Maximum allowable discharge pressure drop is 3 psi per minute after initial drop of 10 to 15 psi in first half minute.

New reed valves may require 24 to 48 hour run-in time to seat completely.

A compressor bank (head) with a blown gasket can also usually be detected by touch since the head temperature will normally be much hotter than a bank with good gaskets.

If there is an indication of loss of capacity and discharge valves are functioning properly, remove valve plate assembly and inspect suction valves.

NOTE: This test procedure is not applicable to compressors equipped with pressure actuated unloader valves due to rapid pressure equalization rate. Inspect suction and discharge valves by disassembling valve plate.

Run this procedure