Bunn Coffee Machine CWTF-DV-3

Remove wires from control thermostat leads

Remove the thermostat capillary bulb by firmly pulling-up on the capillary at the tank lid

Remove the one #8-32 screw securing the control thermostat to the component bracket in the trunk

Slide the grommet to the line 4.5\ above the bulb on the new capillary tube"

Insert the capillary bulb through the hole in the tank lid and press the grommet firmly and evenly so that the groove in the grommet fits into the tank lid

Carefully bend the capillary tube so that the tube and bulb inside the tank are in the vertical position

NOTE - The capillary tube must be clear of any electrical termination and not kinked

Choose the model of the coffee machine

Early Models: Using two #8-32 screws secure the control thermostat inside the hood

Remove the #8-32 screw securing circuit board to the mounting bracket

Remove circuit board and spacers (as required)

Remove all wires from the timer

Attach all wires to the replacement timer board prior to installation to the component mounting bracket. Refer to FIG. 21 when reconnecting the wires

Install new circuit board with spacers (as required) to the component mounting bracket

Adjust the timer as described below

Sign off on the timer replacement

Warning: Disconnect the brewer from the power source before starting the test

White or red wire removed from the upper terminal and black wire from the center terminal

Voltage across the white or red wire and the black wire

If voltage is not as described, refer to the Wiring Diagrams and check the brewer wiring harness

Black wire removed and wire from the lower terminal removed

Continuity present across the center and lower terminal with the switch in the 'ON' position

Continuity not present when the switch is in the 'OFF' position

Warning: Disconnect the brewer from the power supply before starting the test

Disconnect the blue wire from the top switch terminal

Disconnect the white/red wire from the bottom switch terminal

Check for continuity across the two terminals on the switch when it is held in the lower position

Continuity must not be present across these terminals in the upper position

Is continuity present as described?

If continuity is present, reconnect the blue wire to the top terminal

If continuity is present, reconnect the white/red wire to the bottom terminal

If continuity is not present, replace the switch

Disconnect the water supply tube from the fill basin

Remove the tank inlet fitting securing the fill basin to the tank lid, remove fill basin and tank inlet gasket. Set all three parts aside for reassembly

On brewers with faucet shut-off water supply to the brewer and disconnect the inlet and outlet water lines to the faucet coil assembly

Disconnect the black wire on the limit thermostat from the tank heater switch. On late model brewers also disconnect the blue wire from the limit thermostat to the control thermostat

Disconnect the black wire and the white or red wire from the tank heater terminals

Remove sprayhead and the hex nut securing the sprayhead tube to the hood. Set aside for reassembly

Remove the eight #8-32 nuts securing the tank lid to the tank

Remove the tank lid with limit thermostat, sprayhead tube, tank heater, coil assembly and control thermostat w/bracket (early models only)

Remove the two hex nuts securing the tank heater to the tank lid. Remove tank heater with gaskets and discard