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Atlas Copco

Atlas Copco Air Compressor ZR 200

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Atlas Copco Air Compressor ZR 200
Atlas Copco Air Compressor ZR 200

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Manual for Atlas Copco Air Compressor ZR 200

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Atlas Copco Air Compressor ZR 200

Atlas Copco Air Compressor ZR 200

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Maintenance Plans for Atlas Copco Air Compressor Model ZR 200

Integrate maintenance plans directly into your work orders in MaintainX.

Motor greasing

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General Safety Precautions

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Stop the compressor

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Follow the LOTO procedure (Lock Out - Tag Out)

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Grease Compatibility

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Ensure greases of different brands or types are not mixed

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Main Motor Bearings

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Refer to the motor re-greasing data plate for recommended grease type

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Enter the greasing quantity for the motor bearings

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Enter the greasing interval for the motor bearings

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1 Daily Compressor Check

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Before stopping

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Drain the following components

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Oil And Filter Replacement

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Run the compressor until warm

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Stop the compressor and press the emergency stop button

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Switch off the voltage and follow the LOTO procedure

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Drain the compressor sump and oil cooler

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Remove filler plug (FC)

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Drain the compressor sump by opening drain valve (Dmo)

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On ZR compressors, drain the oil cooler by opening drain valve (Dmc)

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On ZT compressors, fit a proper flexible over the extension of drain plugs (Dmc) and drain the oil system by loosening the drain plugs

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Close the drain valves and tighten the drain plugs after draining

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Air Filter Maintenance

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Preparation

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Stop the compressor and press the emergency stop button

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Switch off the voltage and follow the LOTO procedure

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Disassembly

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Remove nuts (1)

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Loosen clamps (2)

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Take out filter housing (3) with filter element (4)

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Filter Replacement

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Replace the dirty filter element with a new one

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16000 Hourly / 2 Yearly Compressor Maintenance

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Demister Sponge Replacement

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Remove the old demister sponge

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Install the new demister sponge

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Dryer Inspection

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Inspect the dryer heater for any signs of wear or damage

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Inspect the dryer rotor for any signs of wear or damage

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