The Atlas Copco Oil-Injected Rotary Screw Compressor GA18FF TM 18.5KW is designed for reliable and efficient air compression. This fixed-speed compressor is ideal for various industrial applications, ensuring optimal performance and energy efficiency. Regular maintenance is essential to maximize its lifespan and operational efficiency.
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Tensioning Guide
Belt-diagram
C-120 pulleys
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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Oil-Injected Rotary Screw Compressor GA18FF TM 18.5KW fix speed
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4000 Hourly / 1 Yearly Oil and Oil Filter Replacement
WARNING! Always apply all relevant Safety precautions.
Always drain the compressor oil at all drain points. Used oil left in the compressor can contaminate the oil system and can shorten the lifetime of the new oil.
Never mix lubricants of different brands or types as they may not be compatible and the oil mix will have inferior properties.
A label, indicating the type of oil filled ex factory, is stuck on the air receiver/oil tank.
If the compressor is equipped with an Energy Recovery unit, also drain the oil in the heat exchanger.
Run the compressor until warm. Stop the compressor. Close the air outlet valve and switch off the voltage.
Depressurize the compressor by opening the manual drain valve(s). Wait a few minutes and depressurize the air receiver/oil tank by unscrewing oil filler plug (FC) just one turn to permit any pressure in the system to escape.
Open the filler plug (FC) and drain the oil by opening the valve at the bottom of the oil tank (OT).
Also remove the drain plug near the element outlet. Close the drain valve and fit the plugs after draining.
1 Daily Oil-Injected Rotary Screw Compressor Check
Check oil level
Check readings on display
Check that condensate is discharged during loading
Drain condensate
Check the service indicator on the DD and PD filters (if provided);
4000 Hourly / 1 Yearly Oil-Injected Rotary Screw Compressor Maintenance
Check the electrical connections. Tighten if required according to values indicated on service diagram
Check pressure readings
Check temperature readings
Carry out a LED/display test
Check for leakages
Check the condition of the air intake hose of the air filter
On Full-Feature units: clean condenser of dryer and replace the filter mesh of the drain
Test temperature shutdown function
Sign off on the compressor maintenance
4000 Hourly / 1 Yearly Roto-Foodgrade Fluid Replacement
Atlas Copco's Roto-Foodgrade Fluid is a unique high quality synthetic lubricant, specially created for oil- injected screw compressors that provide air for the food industry.
This lubricant keeps the compressor in excellent condition.
Roto-Foodgrade Fluid can be used for compressors operating at ambient temperatures between 0 ̊C (32 ̊F) and 40 ̊C (104 ̊F)
If the compressor is regularly operating in ambient temperatures above 35 °C (95 °F), oil lifetime is reduced
Select the ambient temperature range
Select the element outlet temperature range
Based on the selected temperature ranges, follow the appropriate exchange interval
Ambient temperature - up to 25 °C -- Element outlet temperature - up to 90 °C: Exchange interval is 4000 Hours / 1 Year
Ambient temperature - from 25 °C up to 35 °C -- Element outlet temperature - from 90 °C up to 100 °C: Exchange interval is 3000 Hours / 1 Year
1 Yearly Oil-Injected Rotary Screw Compressor Maintenance
Replace DD and PD filters or whenever the pressure indicator points red (if provided)
Inspect the air receiver
Minimum wall thickness as specified in the instruction book must be respected
Local regulations remain applicable if they are more strict
Sign off on the compressor maintenance
Access the parts list for your equipment in MaintainX.
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Air Receiver 200 psi
2205 1005 02
Safety Valve IV
6211 1115 69
Safety Valve IV
2202 8410 01
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Air Receiver 200 psi
2205 1005 02
Safety Valve IV
6211 1115 69
Safety Valve IV
2202 8410 01
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Air Receiver 200 psi
2205 1005 02
Safety Valve IV
6211 1115 69
Safety Valve IV
2202 8410 01
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