The Atlas Copco Oil-Injected Rotary Screw Compressor GA 22 AFF 8 is a reliable and efficient compressor designed for industrial applications. Known for its durability and performance, this model ensures optimal air supply with minimal maintenance requirements, making it a preferred choice for various manufacturing processes.
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Tensioning Guide
Belt-diagram
C-120 pulleys
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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Oil-Injected Rotary Screw Compressor GA 22 AFF 8
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4000 Hourly / 1 Yearly Oil-Injected Rotary Screw Compressor Maintenance
Check the electrical connections. Tighten if required according to values indicated on service diagram
Check pressure and temperature readings
Carry out a LED/display test
Check for leakages
Check the condition of the air intake hose of the air filter
On Full-Feature units: clean condenser of dryer and replace the filter mesh of the drain
Test temperature shutdown function
Sign off on the compressor maintenance
4000 Hourly / 1 Yearly Coolers Cleaning
CAUTION! Never use a high pressure water jet to clean the compressor
Stop the compressor, close the air outlet valve and switch off the voltage
Cover all parts under the coolers
Remove any dirt from the coolers with a fibre brush. Never use a wire brush or metal objects
Next, clean with an air jet in the reverse direction to normal flow. Use low pressure air. If necessary, the pressure may be increased up to 6 bar(e) (87 psig)
Is it necessary to wash the coolers with a cleaning agent?
If it is necessary to wash the coolers with a cleaning agent, consult Atlas Copco
Sign off on the coolers cleaning
4000 Hourly / 1 Yearly Oil and Oil Filter Replacement
WARNING! Always apply all relevant Safety precautions.
Always drain the compressor oil at all drain points. Used oil left in the compressor can contaminate the oil system and can shorten the lifetime of the new oil.
Never mix lubricants of different brands or types as they may not be compatible and the oil mix will have inferior properties.
A label, indicating the type of oil filled ex factory, is stuck on the air receiver/oil tank.
If the compressor is equipped with an Energy Recovery unit, also drain the oil in the heat exchanger.
Run the compressor until warm. Stop the compressor. Close the air outlet valve and switch off the voltage.
Depressurize the compressor by opening the manual drain valve(s). Wait a few minutes and depressurize the air receiver/oil tank by unscrewing oil filler plug (FC) just one turn to permit any pressure in the system to escape.
Open the filler plug (FC) and drain the oil by opening the valve at the bottom of the oil tank (OT).
Also remove the drain plug near the element outlet. Close the drain valve and fit the plugs after draining.
4000 Hourly / 1 Yearly Oil Separator Replacement
WARNING! The operator must apply all relevant Safety precautions
Run the compressor until warm.
Stop the compressor, close the air outlet valve and switch off the voltage.
Wait a few minutes and depressurise by unscrewing oil filler plug (FC) just one turn to permit any pressure in the system to escape.
Wait 5 minutes and remove the oil separator (OS).
Clean the seat on the manifold.
Oil the gasket of the new separator and screw it into place.
Tighten firmly by hand.
Reset the service timer.
1 Daily Oil-Injected Rotary Screw Compressor Check
Check oil level
Check readings on display
Check that condensate is discharged during loading
Drain condensate
Check the service indicator on the DD and PD filters (if provided);
Access the parts list for your equipment in MaintainX.
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Safety Valve IV
6211 1115 69
Air Receiver 1400 kPa
2206 1005 03
Safety Valve IV
2202 8410 01
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Safety Valve IV
6211 1115 69
Air Receiver 1400 kPa
2206 1005 03
Safety Valve IV
2202 8410 01
Air Receiver 16 bar
2204 1005 01
Oil Separator Vessel 15 bar
1625 4815 01
Safety Valve IV
6211 1115 69
Air Receiver 1400 kPa
2206 1005 03
Safety Valve IV
2202 8410 01
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