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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Atlas Copco Oil-injected Rotary Screw Compressor G18FF

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Maintenance Plans for Atlas Copco Oil-injected Rotary Screw Compressor Model G18FF

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4000 Hourly Air Filter Replacement

Compressor stopped and air outlet valve closed

Voltage switched off

Front panel and top panel of the compressor housing removed

Filter cover (AF) unscrewed and filter element removed

Air filter element discarded

New element fitted and filter cover screwed on

Top and front panels refitted

Enter the current hour meter reading of the compressor

Inspect the air filter. Clean if necessary every 500 Hours

Run this procedure

4000 Hourly PDX/DDX Filter Change

Warning: Ensure the compressor is stopped and the air outlet valve is closed.

Voltage switched off?

Depressurised by unscrewing oil filler plug one turn?

Depressurised the filter by opening its drain valve (for floor-mounted units)?

Depressurised the air receiver by opening condensate drain valve (if the compressor is fitted onto an air receiver)?

Unscrewed the filter bowl?

Warning: A whistling noise will warn you if the bowl is not fully depressurised. If this occurs, the bowl should be screwed back and the venting should be repeated.

Removed and discarded the filter element?

Cleaned the bowl and replaced its O-ring?

Run this procedure

1000 Hourly Oil Cooler Cleaning

Warning: Always use appropriate safety gear while cleaning the oil cooler.

Oil cooler clean before procedure?

If oil cooler is not clean, proceed with the following steps.

Dirt removed from oil cooler with a fibre brush?

Did you use a wire brush or metal objects?

If you used a wire brush or metal objects, report to the supervisor immediately.

Sign off on the oil cooler cleaning

Run this procedure

Oil-injected Rotary Screw Compressor Safety Valve Testing

Safety Valve Testing Procedure

Is the compressor stopped?

Is the air outlet valve closed?

Is the voltage switched off?

Are the drain valves and the manual drain valve open?

Is the filler plug unscrewed one turn to permit any pressure in the system to escape?

Does the valve open at the set pressure stamped on the valve?

CAUTION! If the valve does not open at the set pressure stamped on the valve, replace the valve. No adjustments are allowed. Never run the compressor without a safety valve.

Sign off on the safety valve testing

Run this procedure

4000 Hourly / 1 Yearly Oil Filter Change

Run the compressor until warm

Stop the compressor, close the air outlet valve and switch off the voltage

Depressurise the compressor by unscrewing filler plug one turn to permit any pressure in the system to escape

Remove the plug after the system is depressurised

Depressurise the air receiver by opening drain valve

Remove plug, drain the oil by opening drain valve

Close the valve and refit the plug after draining

Deliver the drained oil to the local oil collection service

Remove oil filter and separator